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Redeth's 1989 4Runner Resurrection

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Old Dec 18, 2012 | 08:16 PM
  #781  
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Doh! Just realized I had the wrong one highlighted lol
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Old Dec 18, 2012 | 08:37 PM
  #782  
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Originally Posted by Redeth005
Yeah I figured I would need 1 anyways. So I went to harbor Freight right after work today and bought myself a pretty decent multi meter for $43. Now I can finally put this FSM to use.

Hi Richard,
I heard from Mark that your Runner had been challenging. Sorry about that. Good that you got your multi-meter; Next to our senses, that's the most important tool to diagnose our rigs.

Re: Window, so busy so haven't read your thread. That DMM will surely help you test you switches. Exposure to elements could oxidize contacts and give them high resistance.
I'm assuming that you have verified that things are wired right. If so, and I were you, I would take the switches out of the equation and check if motor and relay-sensor-limit switches are working first. Have you jumped your motor directly to 12V to test if they're good? Mind posting schematic of your window control?
Regards,
RAD
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Old Dec 18, 2012 | 09:40 PM
  #783  
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Originally Posted by RAD4Runner
Hi Richard,
I heard from Mark that your Runner had been challenging. Sorry about that. Good that you got your multi-meter; Next to our senses, that's the most important tool to diagnose our rigs.

Re: Window, so busy so haven't read your thread. That DMM will surely help you test you switches. Exposure to elements could oxidize contacts and give them high resistance.
I'm assuming that you have verified that things are wired right. If so, and I were you, I would take the switches out of the equation and check if motor and relay-sensor-limit switches are working first. Have you jumped your motor directly to 12V to test if they're good? Mind posting schematic of your window control?
Regards,
RAD
Hi RAD. Thanks for dropping by. Thanks Mark for getting me some help. And yea I''ve been having a pretty hard time getting these bad boys to work. To answer your question, yes I have tested each motor by connecting them straight to the battery and they both work in both directions all the way. So I know that is already out of the possible problem list.

As far as wiring goes. I'm a lot certain I have everything wired correctly. Tomorrow(I hope I have time) I will make a video explaining the whole wiring harness that I pulled off my donor and explain what I have down as far as I understand. And which wires I'm not certain about. But I'm almost positive I have the wires wired right.

I tried out my Multi-meter for the first time already. Checking continuity on both driver and passenger switches. And I seen that some of the pins have continuity without pressing the button down. So like you said in your previous post. They might be oxidized. Is that fixable?
I have not tested the relay yet.
Sorry... I know I'm kind of all over the place with this but bare with me, now that I have this multimeter I'm sure thing's will only get better and be easier for me to understand.

As for those schematics here they are. These are the ones mark posted up for me last week.

Originally Posted by ChefYota4x4
Lil help...........






Btw my switches are the "Door Trim Type" on these schematics. Hope you're able to help.

Last edited by Redeth005; Dec 18, 2012 at 10:21 PM.
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Old Dec 18, 2012 | 10:36 PM
  #784  
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easy on yourself reddeth reading schematics takes time (ive had way too much electronics classes)

ok
now the plug in shows you which pins are getting continuity an which way they the switch are being moved via the O-----O those pins for example

passenger (small switch) door trim type terminal 1 O---O terminal 3 when the switch is at rest or 'off' have continuity
terminals 5 and 4 also have continuity according to the chart
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Old Dec 18, 2012 | 11:47 PM
  #785  
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Always a pleasure
Wud have been nice if we're just next door to each other

I recommend testing individual switches first.

Then with relay disconnected, test according to page BE=43

This will verify that your wiring is good and you're getting power & ground to connector.

Also check window limit switches, make sure they close and open in corresponding glass positions (all the way up/ all the way down).

Originally Posted by Redeth005
I tried out my Multi-meter for the first time already. Checking continuity on both driver and passenger switches. And I seen that some of the pins have continuity without pressing the button down.

They might be oxidized. Is that fixable?

I have not tested the relay yet.
Oxidation or drinks poured into switch would more likely give you high resistance. Might be fixable by taking it apart and cleaning OR flooding with contact cleaner and actuating switch over n over. If drink spiled in it (i.e., coffee on console switches) swish around in warm soapy water actuate switch over n over, repeat. Rinse with fresh water, then contact cleaner or alcohol. Let dry.

But don't do that yet. test them first.

Originally Posted by Cyberhorn The Dragon
easy on yourself reddeth reading schematics takes time (ive had way too much electronics classes)

ok
now the plug in shows you which pins are getting continuity an which way they the switch are being moved via the O-----O those pins for example

passenger (small switch) door trim type terminal 1 O---O terminal 3 when the switch is at rest or 'off' have continuity
terminals 5 and 4 also have continuity according to the chart
Agree with Cyberhorn.

Gotta catch some ZZZ's now
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Old Dec 18, 2012 | 11:54 PM
  #786  
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WOOT! GURU's!!!!!!!!!!!!!!!!!!! hehehe...

RAD, WILLIAM.... thanks, so much, for helping on this. I just can't take the time to 'learn' it all right now... Richard knows that I would were I able to....

Richard, I see the Breaker test right there.... You've been including that in the mix up to now... Might want to just make sure it's working. I mean, you KNOW the door lock one is working... as it's 'clicking' away at the relay, right? What I was saying today on the phone was; Bear with ME, as well, guys, ..... "Maybe find out from the more knowledgeable guys whether or not you can simply wire the switches straight to the motors by jumping the proper pins...."... Looks to me that they are indicated in that diagnosis/testing page.... SO, ... if Dragon or RAD say, "SURE, jumper pins # and # right to the motor pin #..... and it should work"... Then great. I just don't know that it should be done without that relay module. Really sux that they run that thing all the way over to the other side of the dash.... Must not have been room. Come to think of it... THERE'S NO ROOM under the driver side of the dash/far left! hahaa...

See, by doing that, you can KNOW that the switch is working under load... AND, you're that much closer to narrowing things down in your Process of Elimination towar "Relay" or "Switches"..... I mean, WITH POWER, THEY SHOULD OPEN THE GATE TO 'ROLLING DOWN OR UP'VILLE! lol. I saw your video demonstrating NONE of the 2 switches... Neither up nor down... WORK. So it's one of a couple things/maybe more.

1. Your wiring is wrong
2. The Switch is bad
3. The Breaker is bad(See, the testing for that is for when it's all in.. not when 'you' are adding it, lol... Seriously though.. THAT is why it says, "PUT POWER TO MEH AND PRESS MEH AND IT SHOULD MEH", ...ya know? haha... )
4. The Relay is bad........ MAN that would suck.... BUT I BET we could find you a replacement and you could return it for exchange.(Unfortunately it's in Stanton, right? Better for you maybe, actually, hmmmmm...) ANYWAY... not even sure it's bad at all.. and YOU DO hear it clicking via the door lock switch activation, right?

My guess, no offense, is that the wiring... MAYBE EVEN ONE PAIR BEING CRISS CROSSED, is the cause... BUT, could EASILY be the switch..... And as I was saying... '1 by 1 rule them out', right? Trust me,....trying, as a beginner like we are, to 'SOAK IT ALL IN' while you're looking at a CLUSTER DUCK of wiring? OH HECK no! lol. POE is the best way... Tracing back from the end... or working from the beginning forward until you find the culprit!
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Old Dec 19, 2012 | 01:34 AM
  #787  
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Just got done watching your video. I would run resistance checks on all of your components. I would suspect the switches are probably dirty before a bad relay. Mark and RAD would have a lot better advise then what I could give.

On the interior paint, I go to Oriellys and you will need to find their main store that mixes paint and use a sample for them to match up to. I like to use a kick panel. The secret is to make sure your inclometer is good and clean. Cleaning takes alot more time then the actual painting. Put one or two light coats of Adhesion Promoter and give it about 30 seconds to flash off and then a couple of coats of interior paint to the desired darkness that you want. Probably take about 3 to 4 coats to cover it.

On your SAS, I would suggest making sure you have all needed parts and have a little stash of cash just for when something that may come up that you werent expecting. It could be anything such as another part or service that maybe needed while swapping axles.

I knew where there was a set of electric mirrors and am curious as to how hard they would be to install. The way I understand is a truck has to be prewired for crusie control, and was wondering the same for mirrors. Looks like the wires have to be added.

Last edited by Terrys87; Dec 19, 2012 at 01:39 AM.
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Old Dec 19, 2012 | 09:36 AM
  #788  
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Originally Posted by Cyberhorn The Dragon
easy on yourself reddeth reading schematics takes time (ive had way too much electronics classes) ok now the plug in shows you which pins are getting continuity an which way they the switch are being moved via the O-----O those pins for example
passenger (small switch) door trim type terminal 1 O---O terminal 3 when the switch is at rest or 'off' have continuity
terminals 5 and 4 also have continuity according to the chart
Hi William, I pretty much understood that much from the diagram. From what i tested yesterday i seen that some of those contacts dont have coninuity and some have a constant coninuity even without pressing on my window buttons. i found that kind of weird.maybe i'm doing it wrong. I'm gonna recheck them when i get out of work.

Originally Posted by RAD4Runner
Always a pleasure
Wud have been nice if we're just next door to each other
I recommend testing individual switches first.
Then with relay disconnected, test according to page BE=43
This will verify that your wiring is good and you're getting power & ground to connector. Also check window limit switches, make sure they close and open in corresponding glass positions (all the way up/ all the way down).

Oxidation or drinks poured into switch would more likely give you high resistance. Might be fixable by taking it apart and cleaning OR flooding with contact cleaner and actuating switch over n over. If drink spiled in it (i.e., coffee on console switches) swish around in warm soapy water actuate switch over n over, repeat. Rinse with fresh water, then contact cleaner or alcohol. Let dry.

But don't do that yet. test them first.
Thanks Rad, I wish we all lived pretty damn close too, thatd make for some pretty nice off road trips lol I like your idea of cleaning the button contacts. I'll do that once i conclude its none of the other things you said to check first. I'm gonna try to make you guys a video as soon as i get home today. I only get about 2-3 hours of sunlight after i get off work. So i'll try to test out off these things and take pix/videos so you can see for yourselves. Maybe it might be easier to help me out like that. (i hope)

Originally Posted by ChefYota4x4
WOOT! GURU's!!!!!!!!!!!!!!!!!!! hehehe...
RAD, WILLIAM.... thanks, so much, for helping on this. I just can't take the time to 'learn' it all right now... Richard knows that I would were I able to....
Richard, I see the Breaker test right there.... You've been including that in the mix up to now... Might want to just make sure it's working. I mean, you KNOW the door lock one is working... as it's 'clicking' away at the relay, right?

See, by doing that, you can KNOW that the switch is working under load... AND, you're that much closer to narrowing things down in your Process of Elimination toward "Relay" or "Switches"..... I mean, WITH POWER, THEY SHOULD OPEN THE GATE TO 'ROLLING DOWN OR UP'VILLE! lol. I saw your video demonstrating NONE of the 2 switches... Neither up nor down... WORK. So it's one of a couple things/maybe more.

1. Your wiring is wrong
2. The Switch is bad
3. The Breaker is bad(See, the testing for that is for when it's all in.. not when 'you' are adding it, lol... Seriously though.. THAT is why it says, "PUT POWER TO MEH AND PRESS MEH AND IT SHOULD MEH", ...ya know? haha... )
4. The Relay is bad........ MAN that would suck.... BUT I BET we could find you a replacement and you could return it for exchange.(Unfortunately it's in Stanton, right? Better for you maybe, actually, hmmmmm...) ANYWAY... not even sure it's bad at all.. and YOU DO hear it clicking via the door lock switch activation, right?
My guess, no offense, is that the wiring... MAYBE EVEN ONE PAIR BEING CRISS CROSSED, is the cause... BUT, could EASILY be the switch..... And as I was saying... '1 by 1 rule them out', right? Trust me,....trying, as a beginner like we are, to 'SOAK IT ALL IN' while you're looking at a CLUSTER DUCK of wiring? OH HECK no! lol. POE is the best way... Tracing back from the end... or working from the beginning forward until you find the culprit!
Thanks Mark. I know you'd help if you had the time. to answer your question. Yes i do get a clicking noise at the relay. The relay clicks when i give power to the ignition wire and also when i press door lock button. That button works for both Lock and Unlock.

Originally Posted by Terrys87
On the interior paint, I go to Oriellys and you will need to find their main store that mixes paint and use a sample for them to match up to. I like to use a kick panel. The secret is to make sure your inclometer is good and clean. Cleaning takes alot more time then the actual painting. Put one or two light coats of Adhesion Promoter and give it about 30 seconds to flash off and then a couple of coats of interior paint to the desired darkness that you want. Probably take about 3 to 4 coats to cover it.

On your SAS, I would suggest making sure you have all needed parts and have a little stash of cash just for when something that may come up that you werent expecting. It could be anything such as another part or service that maybe needed while swapping axles.

I knew where there was a set of electric mirrors and am curious as to how hard they would be to install. The way I understand is a truck has to be prewired for crusie control, and was wondering the same for mirrors. Looks like the wires have to be added.
Just thought id let you know that Electric mirrors on our trucks wire into the power window wires. At least thats how it was set up on my donor truck. I have all the wires for it just not the mirrors lol but i do remember that truck having all the wires all going to the same harness.
Another thing about the paint that you told me to get at O'Reillys. I called the closest one to my house. And they said that they don't mix paints for cars. He said they never have. They only refill cans. And the guy hung up on me I was like wth.... so I called back and the other guy told me the same thing. I'm wondering if maybe it's different over here in C.A. maybe I'll try if another location does it.
As for the SAS. That's pretty my mind set too. I'm just gathering and gathering the parts I need and once I have everything I don't wanna start on the work till I have a good $400-500 more saved up just in case. That's probably the project I'm most anxious for out of all the others.

Last edited by Redeth005; Dec 19, 2012 at 12:34 PM.
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Old Dec 19, 2012 | 11:28 AM
  #789  
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Originally Posted by Redeth005
Hi William, I pretty much understood that much from the diagram. From what i tested yesterday i seen that some of those contacts dont have coninuity and some have a constant coninuity even without pressing on my window buttons. i found that kind of weird.maybe i'm doing it wrong. I'm gonna recheck them when i get out of work.
ok that's a sign if your getting any continuity where you shouldn't thats your culprit your getting power redirected where you don't need it! and could even damage things

check again if its the same issue your switches need cleaning an or replacement so clean first recheck same issue bad switch if theres improvement keep cleaning youd be surprised how well sugar conducts electricity
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Old Dec 19, 2012 | 12:41 PM
  #790  
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Originally Posted by Cyberhorn The Dragon
ok that's a sign if your getting any continuity where you shouldn't thats your culprit your getting power redirected where you don't need it! and could even damage things

check again if its the same issue your switches need cleaning an or replacement so clean first recheck same issue bad switch if theres improvement keep cleaning youd be surprised how well sugar conducts electricity
Hey when you guys say clean up the switches do you mean to clean the little pins or do I need to open them up and clean with q-tips and maybe even a light sand paper? How should I do it?

Hey btw wanna know something funny. I bought my Digital Multimeter yesterday at full price which came out to just over $43. And I just received a 20% off coupon for anything in the store valid from now to Sunday. Lol

Gonna return it and buy it again lol. I know I'm cheap. But hey I gotta do it. Need to save me some $$$ any way I can yay know. Hahaha : hillbill:

Last edited by Redeth005; Dec 19, 2012 at 12:54 PM.
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Old Dec 19, 2012 | 04:14 PM
  #791  
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Richard,
To be safe, I recommend making sure all wires go to the right places before you hook up to power. Unless your donor harness came from exactly same year-model, do not trust wire color.
Mark and I saw that when we were "looking" at some switch wire colors over the phone.

Physically trace them or take continuity checks between connector going to switches or limit switches to wide connector that plugs into relay module.
more...

Originally Posted by Redeth005
to clean the little pins or do I need to open them up and clean with q-tips and maybe even a light sand paper? How should I do it?
Switch contacts are more likely to get high resistance than to get shorted. This is either from oxidation, dirt or sugar from coffee/soda/beer you spilled on it LOL!

Good way to fix is disassemble switch, wash/rinse contacts, find good lint-free cloth, put alcohol, sandwich between contacts, pull through contacts. If too hard to disassemble, just switch in hot soapy water method as suggested above.

full price which came out to just over $43. And I just received a 20% off coupon for anything in the store valid from now to Sunday. Lol
Gonna return it and buy it again lol. I know I'm cheap. But hey I gotta do it.
LOL. That happens

Last edited by RAD4Runner; Dec 19, 2012 at 04:44 PM.
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Old Dec 19, 2012 | 04:26 PM
  #792  
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Well it's officially gone dark outside. I didn't have a chance to really check anything. But now that you mention it I think I am going to do as you say and check each and every wire for continuity. I can at least do that inside the house. I'll post my findings later on.

Last edited by Redeth005; Dec 20, 2012 at 04:48 AM.
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Old Dec 20, 2012 | 01:41 AM
  #793  
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It will be a few days but I will ask the Orielly store here about a store in LA that can do it. They have a way of finding out what stores can mix it up. Unfortunately alot of the hired up realy dont try to go out of their way to find the info in alot of business anymore. Autozone might could do it as well.

I have done alot of harness swapping and repairs and RAD is right about the wiring colors. Even one years difference and they change some things. The only true way of using the same wire is behind the speedo bezel and not sure if it is easy to be seen from there, is the harness part number like in the pic below.



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Old Dec 20, 2012 | 11:47 AM
  #794  
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Richard....

Just one point of curiousity... * Are you saying that the mirrors wiring is wired into THE WINDOW relay as well? I know the Door Lock ones are... BUT, MIRRORS? Can't be.... right? I mean,.... there's only 10 wires IN the connector, right? Maybe 8? Hmmmmmmm, ..... I SO WISH I could figure this out witcha... Just need more time.
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Old Dec 20, 2012 | 01:30 PM
  #795  
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We'll maybe they don't go into the relay. But I know for a fact that the mirror wires have a connector on set of wires that hook up into my window wires. Oh god just 're reading this sounds confusing cool. But yes I can show you where they connect if you'd like to see.
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Old Dec 21, 2012 | 10:23 AM
  #796  
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Cool... Cuz I might grab more(will for sure if I see them) at the PYP's or other yards... Got lots of ppl asking me for em, ya know? So I might as well keep my eyes open... and might as well go beyond the switch/connector. I've disconnected them through, Richard.....At the door anyhow. lol. I know how it runs INTO the door.... BUT, it's running off the behind the gauge cluster area and down into behind the kick panel area and then into the door... So, just curious on all the routing in the MAIN harness... Cuz those wires went into a HUGE cluster, at least 1.5" diameter of wiring! lol.... You know, this is GREAT though, Richard... You're going to have a better and better understanding of things that are BY FAR the most likely 'FUTURE CULPRITS' with our rigs! This stuff is OLD and breaking all day. Got LOTS of orders for switches/wiring connectors/sensors... They just break after 25 years, ya know?
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Old Dec 23, 2012 | 02:40 PM
  #797  
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So we had a pretty good day yesterday.

Grego and I met up at the Wilmington pick your part. there were 2 4Runners and both were pretty gutted. But i did however find a couple of things that would be very helpful.

I removed 2 "Door Control relays" off both to Toyota's. I took 2 just in case the one i have at home turns out to be broken. Both of mine were in very decent condition and i took them with the connector along with about 8-10" of wire slack on both. I also found a new indoor lighter. Mine never had the green circle light around the lighter. So i will be installing that soon too. One of those toyota's apparently used to have an Altimeter. and i seen the dash on the truck was all cracked and mangled to hell, but i figured i could cut out the piece where the altimeter sits on and use that as tracing outline for when i cut the holes into my dash it will fit exact.
After that we went to Mark's house where we met up with both Mark and Rad4Runner. Talked about trucks and troubleshooting and problems we have been having with our trucks and selling and what not. You know yota talk. I ended up buying Mark's power mirrors the buttons for it which then wire into all the power window wiring/relay that i already have. I also bought his Toyota 4runner jack along with the metal piece to jack it up. And got the little plastic pieces that mount onto the 4runner seat lever to adjust the back piece.
We took a picture of us with our trucks shown below:



After much talking we got to business and class began. Rad4Runner to me how the power window switches work, why they wernt working correctly due to the contacts not getting connectivity, then showed me how to read the wiring diagram/schematics and once he was done he quizzed me to make sure i understood. lol Sounds funny but i gotta admit i think doing that made me understand it a hell of a lot more.
Went to eat a feast of Mexican food at a local restaurant which was delicious btw RAD thanks you for dinner.
Spent many hours with these guys yesterday and got to know Rad really really well and i gotta say he's definitely a very helpful guy. Was nice to meet you and thank you all so much for your help in teaching me some very helpful skills and thanks for the parts! Was very appreciated guys.
------------------------------------------------------------------------------------
After getting home last night i deep cleaned the contacts on my buttons very well. Due to all corrosion the copper had i went ahead and soaked the buttons in CLR for 2 min. then scrubbed with some q-tips. Rinsed it all off with clean water. Used a blow drier on warm heat to dry out any left over water. I let the rest dry over night and this morning i used some very fine grit (1000 i think) sand paper to shave off the little corrosion left over and expose those metal contacts once again the way they should be. Then polished it with some really really REALLY fine grit sand paper stuff that RAD gave me to use. and i just got done testing each and every one of those pins. and i gotta say ALL that cleaning helped out every bit. Every contact has really good connectivity. I'm very happy with it. And we tested my passenger side button and we found that one is in perfect working condition. So as of now my buttons are all set. Now i can get with the spaghetti soup of wires and track where each one goes and see that they all get connectivity. Then test them with my buttons. and once i get that down i will then test everything out with 12 volts to make sure all works well. WOO HOO!!! Finally getting the buttons to work really made my day! Cant wait to get the windows working!

Now with all this new knowledge i really do look forward to finally getting down to business and being able to wire up my windows/mirrors.
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Old Dec 23, 2012 | 07:18 PM
  #798  
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Yeah, great times guys, and you're most welcome, Redeth

I really like that version of switches that can be easily unscrewed and taken apart, compared to snapped or glued together. I think that for things we take to remote places, there should be an easy way to disassemble clean/inspect/repair on the field. Guns that people have trusted their lives on
for decades are the same way. Something must be right about that idea. I wish more parts and vehicles are like that.

Richard, I hope you could take pics of switches taken apart and post them.

I also think it's best to go by physical layout of window control harness, instead of using the FSM- color codes and pin-outs just don't match your harness.

Best if you can find schematic exactly for your model. Do you or Grego remember what model-year you got the harness from? I hope other members have schematic for it.

Originally Posted by Redeth005
So we had a pretty good day yesterday...
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Old Dec 25, 2012 | 11:01 AM
  #799  
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Old Dec 25, 2012 | 11:43 AM
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awesome picture redeth happy holiday an a very good year to come
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