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joelsmithdesigns
March 2, 2015
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0 2015/11/24 12:26:30 joelsmithd
compressing the springs....
compressing the springs....
0 2015/11/24 12:26:38 joelsmithd
Leak down tester showing good....
Leak down tester showing good....
0 2015/11/24 12:26:50 joelsmithd
Intake side of the engine was pretty tight without removing the intake, but I managed....notice new cam sprocket set to "0".....I used the degree wheel to advance it to accommodate for the decked block and then advanced it slightly further to lower the power band into the lower RPM range
Intake side of the engine was pretty tight without removing the intake, but I managed....notice new cam sprocket set to "0".....I used the degree wheel to advance it to accommodate for the decked block and then advanced it slightly further to lower the power band into the lower RPM range
0 2015/11/24 12:27:04 joelsmithd
Old seals made for the LCE PRO Manganese guides only on the left.....correct seals on the right
Old seals made for the LCE PRO Manganese guides only on the left.....correct seals on the right
0 2015/11/24 12:27:20 joelsmithd
LCE PRO seals on left, correct stock seals on the right
LCE PRO seals on left, correct stock seals on the right
0 2015/11/24 12:27:29 joelsmithd
new Stock seals in place and seated......
new Stock seals in place and seated......
0 2015/11/24 12:27:44 joelsmithd
VERY CAREFULLY pulling out the keepers while the cylinders have compression.....you don't want to accidentally drop a hardened keeper into the motor!
VERY CAREFULLY pulling out the keepers while the cylinders have compression.....you don't want to accidentally drop a hardened keeper into the motor!
0 2015/11/24 12:27:48 joelsmithd
0 2015/11/24 12:28:00 joelsmithd
0 2015/11/24 12:28:12 joelsmithd
This shows where the timing chain was rubbing due to me being an idiot and putting in the cam sprocket backwards.  Red line shows where the offset SHOULD HAVE been.....no wonder I couldn't find the "dot" that gives you TDC.  No worries....I replaced it with the adjustable cam sprocket and actually installed that one correctly
This shows where the timing chain was rubbing due to me being an idiot and putting in the cam sprocket backwards. Red line shows where the offset SHOULD HAVE been.....no wonder I couldn't find the "dot" that gives you TDC. No worries....I replaced it with the adjustable cam sprocket and actually installed that one correctly
0 2015/11/24 12:28:23 joelsmithd
Using a 12MM deep socket and rubber mallet to slightly bump and seat the seal into place with even pressure all around
Using a 12MM deep socket and rubber mallet to slightly bump and seat the seal into place with even pressure all around
0 2015/11/24 12:28:33 joelsmithd
valve train removed....spare cast iron rocker shaft holders bolted in and torqued down
valve train removed....spare cast iron rocker shaft holders bolted in and torqued down
0 2015/11/24 12:46:11 joelsmithd
Compressing the springs - the intake side was pretty tight without removing the intake, but I managed
Compressing the springs - the intake side was pretty tight without removing the intake, but I managed
0 2015/11/24 12:46:49 joelsmithd
Leak down tester reading good.....and keeping the cylinders pressurized so the valves don't fall down into them with the springs and keepers removed
Leak down tester reading good.....and keeping the cylinders pressurized so the valves don't fall down into them with the springs and keepers removed
0 2015/11/24 12:47:15 joelsmithd
0 2015/11/24 12:47:28 joelsmithd
New adjustable cam sprocket installed (I degreed the camshaft and adjusted it to compensate the block being decked a bit and then advanced it some more to move the power band into the lower end RPM range
New adjustable cam sprocket installed (I degreed the camshaft and adjusted it to compensate the block being decked a bit and then advanced it some more to move the power band into the lower end RPM range
0 2015/11/24 12:47:41 joelsmithd
Old seals meant ONLY for the LCE PRO bronze manganese guides (that the machine shop never installed) on the left....new stock viton seals on the right
Old seals meant ONLY for the LCE PRO bronze manganese guides (that the machine shop never installed) on the left....new stock viton seals on the right
0 2015/11/24 12:47:56 joelsmithd
Old on the left, new on the right
Old on the left, new on the right
0 2015/11/24 12:48:08 joelsmithd
new stock viton seals installed....
new stock viton seals installed....
0 2015/11/24 12:48:19 joelsmithd
VERY CAREFULLY removing the keepers.....you DONT want to drop one of those down into the motor
VERY CAREFULLY removing the keepers.....you DONT want to drop one of those down into the motor
0 2015/11/24 12:48:26 joelsmithd
0 2015/11/24 12:48:34 joelsmithd
0 2015/11/24 12:48:45 joelsmithd
This is where you can see I installed the old cam sprocket backwards and the area circled in red is where the chain was rubbing from not having the correct backspace.  This was corrected when I installed the new adjustable cam sprocket
This is where you can see I installed the old cam sprocket backwards and the area circled in red is where the chain was rubbing from not having the correct backspace. This was corrected when I installed the new adjustable cam sprocket
0 2015/11/24 12:48:58 joelsmithd
I used a 12MM socket to apply even pressure all the way around the seal and very gently bumped it on with a rubber mallet
I used a 12MM socket to apply even pressure all the way around the seal and very gently bumped it on with a rubber mallet
0 2015/11/24 12:49:09 joelsmithd
0 2015/12/07 18:28:20 joelsmithd
Warn 8074 (8274 minus the clutch handle) were a dealer option on Jeeps from '76-78 or so.
Warn 8074 (8274 minus the clutch handle) were a dealer option on Jeeps from '76-78 or so.
0 2015/12/07 18:28:22 joelsmithd
0 2015/12/07 18:28:28 joelsmithd
0 2015/12/07 18:28:38 joelsmithd
0 2015/12/07 18:28:45 joelsmithd
0 2015/12/07 18:28:53 joelsmithd
0 2015/12/07 18:28:58 joelsmithd
Painted and polished up....with 1 qt+ of Royal Purple gear oil mixed with synthetic Lucas stabilizer and a dash of marvel mystery oil
Painted and polished up....with 1 qt+ of Royal Purple gear oil mixed with synthetic Lucas stabilizer and a dash of marvel mystery oil
0 2016/01/04 09:03:34 joelsmithd
Upper fill plug - I should have put it on the outside (to avoid interference with the internal gears), but I'm not planning on installing the solenoid pack on the winch, but rather, under the hood (so I have room for rally lights), so it shouldn't be a problem
Upper fill plug - I should have put it on the outside (to avoid interference with the internal gears), but I'm not planning on installing the solenoid pack on the winch, but rather, under the hood (so I have room for rally lights), so it shouldn't be a problem
0 2016/01/04 09:03:40 joelsmithd
New sticker installed......yeah, I know, the 8074 4 digit serial # doesn't make much sense, but I'm sure it'll stump someone down the road
New sticker installed......yeah, I know, the 8074 4 digit serial # doesn't make much sense, but I'm sure it'll stump someone down the road
0 2016/01/04 09:03:47 joelsmithd
Freespool clutch clearanced and installed
Freespool clutch clearanced and installed
0 2016/01/04 09:03:59 joelsmithd
Tapped and threaded 5/16" break bolt - big time upgrade over the weak little clip holding it on before, and from what I've read, this is one of the main issues / failure points of this winch when under heavy loads
Tapped and threaded 5/16" break bolt - big time upgrade over the weak little clip holding it on before, and from what I've read, this is one of the main issues / failure points of this winch when under heavy loads
0 2016/01/04 09:04:05 joelsmithd
cleaned up and painted the new motor to match as well - I'll probably put a 4" metallic "W" warn sticker on the front side of it as it won't have the solenoid cover there
cleaned up and painted the new motor to match as well - I'll probably put a 4" metallic "W" warn sticker on the front side of it as it won't have the solenoid cover there
0 2016/01/04 09:04:11 joelsmithd
0 2016/01/04 09:04:18 joelsmithd
Ready and waiting for 150" of masterpull amsteel blue rope (Probably go with the orange to match the future paint job)
Ready and waiting for 150" of masterpull amsteel blue rope (Probably go with the orange to match the future paint job)
0 2016/01/04 09:04:26 joelsmithd
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