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joelsmithdesigns
March 2, 2015
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0 2016/03/27 17:49:24 joelsmithd
0 2016/03/27 17:50:04 joelsmithd
0 2016/03/27 17:50:22 joelsmithd
Neoprene (wetsuit material - same as wet okole seat covers) and 1/16" thick vinyl diamond tread lower (supposed to be for garage floors) - black handles and window crank on the way
Neoprene (wetsuit material - same as wet okole seat covers) and 1/16" thick vinyl diamond tread lower (supposed to be for garage floors) - black handles and window crank on the way
0 2016/04/01 17:41:14 joelsmithd
0 2016/04/04 17:15:14 joelsmithd
0 2016/04/04 17:18:09 joelsmithd
ATA-2 STYLE RIVET NUT
ATA-2 STYLE RIVET NUT
0 2016/04/04 17:27:02 joelsmithd
0 2016/04/04 17:27:03 joelsmithd
0 2016/04/04 17:38:41 joelsmithd
0 2016/04/04 17:38:42 joelsmithd
0 2016/04/04 17:59:03 joelsmithd
you can see the blue sharpie window crank gear swooping line as well as the door hinge stop line.  3/4" MDF "Ring" and "BoomMat" 6 1/2" foam baffle covered in BQuiet installed with coated deck screws
you can see the blue sharpie window crank gear swooping line as well as the door hinge stop line. 3/4" MDF "Ring" and "BoomMat" 6 1/2" foam baffle covered in BQuiet installed with coated deck screws
0 2016/04/04 18:03:04 joelsmithd
BQuiet covering the Baffle.  Did I mention I care about noise?
BQuiet covering the Baffle. Did I mention I care about noise?
0 2016/04/04 18:05:07 joelsmithd
BOOMMAT speaker baffle stapled to 3/4" MDF ring cut larger than the speaker diameter to give a little room.
BOOMMAT speaker baffle stapled to 3/4" MDF ring cut larger than the speaker diameter to give a little room.
0 2016/04/04 18:05:19 joelsmithd
MDF Ring and baffle installed with coated deck screws.  You can see the blue sharpie swoop of the window crank and the door hinge stop at the top left (as well as the interior sound deadening)
MDF Ring and baffle installed with coated deck screws. You can see the blue sharpie swoop of the window crank and the door hinge stop at the top left (as well as the interior sound deadening)
0 2016/04/04 18:07:15 joelsmithd
Speaker baffle covered in BQuiet
Speaker baffle covered in BQuiet
0 2016/04/04 18:07:25 joelsmithd
cut out a 3/4" MDF "Ring" to mount to the back of the door.  BOOMMAT speaker baffle stapled to the front
cut out a 3/4" MDF "Ring" to mount to the back of the door. BOOMMAT speaker baffle stapled to the front
0 2016/04/04 18:07:37 joelsmithd
ring installed in cutout with coated deck screws.  You can see the blue sharpie swoop of the window crank (hence the scalloped cutout cutout on the MDF ring in the previous photo)  Also in the top left, you can see the door hinge stop.
ring installed in cutout with coated deck screws. You can see the blue sharpie swoop of the window crank (hence the scalloped cutout cutout on the MDF ring in the previous photo) Also in the top left, you can see the door hinge stop.
0 2016/04/04 18:10:45 joelsmithd
sound deadened the back of the baffle...probably overkill
sound deadened the back of the baffle...probably overkill
0 2016/04/04 18:10:56 joelsmithd
3/4" MDF Speaker ring and BOOMMAT baffle
3/4" MDF Speaker ring and BOOMMAT baffle
0 2016/04/04 18:11:06 joelsmithd
0 2016/04/04 18:17:00 joelsmithd
cardboard template for passenger side lower door panel (mirror of right side minus rear door handle)
cardboard template for passenger side lower door panel (mirror of right side minus rear door handle)
0 2016/04/04 18:17:27 joelsmithd
I was careful to double check the position and alignment of the holes for the fasteners.  and because I'm not fancy and wanted to cut a bunch of tiny rectangular holes, I used the same drill for the upper metal tab holes.
I was careful to double check the position and alignment of the holes for the fasteners. and because I'm not fancy and wanted to cut a bunch of tiny rectangular holes, I used the same drill for the upper metal tab holes.
0 2016/04/04 18:19:02 joelsmithd
0 2016/04/04 18:21:10 joelsmithd
material and painted metal ready to go.....notice the cutout for the tweeter (also had to cut out door panel for clearance)
material and painted metal ready to go.....notice the cutout for the tweeter (also had to cut out door panel for clearance)
0 2016/04/04 18:27:21 joelsmithd
I used binder clips to hold edges at first, but the High 90 is so good, you don't really need to.
I used binder clips to hold edges at first, but the High 90 is so good, you don't really need to.
0 2016/04/04 18:27:29 joelsmithd
0 2016/04/04 18:28:23 joelsmithd
0 2016/04/04 18:32:08 joelsmithd
0 2016/04/04 18:32:16 joelsmithd
0 2016/04/04 18:33:38 joelsmithd
cutout in the metal for the depth of the tweeter to be flush with the outer panel
cutout in the metal for the depth of the tweeter to be flush with the outer panel
0 2016/04/04 18:37:51 joelsmithd
lower baffle with wire run
lower baffle with wire run
0 2016/04/04 18:38:02 joelsmithd
0 2016/04/04 18:40:07 joelsmithd
0 2016/04/04 18:40:15 joelsmithd
Driver's side (with original map pocket moved back and covered in fabric)
Driver's side (with original map pocket moved back and covered in fabric)
0 2016/04/04 18:40:23 joelsmithd
0 2016/04/04 18:43:53 joelsmithd
0 2016/04/04 18:51:48 joelsmithd
held the ring at the angle I wanted and used gloves to "sculpt the Bondo hair into place
held the ring at the angle I wanted and used gloves to "sculpt the Bondo hair into place
0 2016/04/04 18:59:34 joelsmithd
sets up in less than 5 minutes so work fast
sets up in less than 5 minutes so work fast
0 2016/04/04 18:59:41 joelsmithd
after a smoke break, it was set up and hardened, so I used my favorite tool in the world, a 5" angle grinder and flap wheel to quickly sand down and smooth out the filler
after a smoke break, it was set up and hardened, so I used my favorite tool in the world, a 5" angle grinder and flap wheel to quickly sand down and smooth out the filler
0 2016/04/04 18:59:48 joelsmithd
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