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magnet18 1986 build thread

Old Jun 26, 2020 | 07:47 AM
  #341  
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Originally Posted by RAD4Runner
LOL And you never knew they were talking about you?
Not a clue!
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Old Jun 27, 2020 | 10:53 AM
  #342  
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Apparently replacing brake rotors requires a 2-1/8" or 54mm socket...

Thank goodness my city just got a northern tool. If not for them I'd be waiting a week for an online order!


Back to the brake job...

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Old Jun 28, 2020 | 08:38 AM
  #343  
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so that parking brake cable wasn't the correct part number, I think the correct number is 46410-35340. I made do with the old one for now, since that one is $100 and won't be here in time anyway. I'm not happy with the cable routing, but it doesn't rub when just driving, so I think it will be ok for this trip. Definitely not a good long term solution, I think a longer cable would come out straight enough to work better.
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Old Jun 28, 2020 | 08:49 AM
  #344  
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New brake hoses and rotors installed. I got pads but I couldn't get the slide pins out of the old calipers, and the old pads were still 1/4" thick, so I left them on.

New ball joints installed
New tie rods, pitman arm, and upgraded pro-forged greasable idler arm installed. The old joints seemed okish, except for the old idler arm ball joint, which was totally totally shot and I'm pretty sure was the cause of my front end shake


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Old Jun 28, 2020 | 12:49 PM
  #345  
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From: nh
i used a few drifts to pound my frozen pins out of the caliper. i remember the job taking a long time. once the pins were out, changing the pads was quick.
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Old Jun 29, 2020 | 08:41 AM
  #346  
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Originally Posted by wallytoo
i used a few drifts to pound my frozen pins out of the caliper. i remember the job taking a long time. once the pins were out, changing the pads was quick.
Yea, I gave it about 15 minutes of pounding then gave up. The pile of rust flakes they made on the shop floor was big enough to convince me to just order some new ones, which will hopefully be here Thursday.
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Old Jun 29, 2020 | 08:57 AM
  #347  
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A looooong day of wrenching yesterday to repeat all that on the drivers side, flush the brake fluid, clean and lube the locking hubs, and generally get everything buttoned back up.

Locking hubs were in sad shape, it looks like someone drove through a river and they had water ingress, snap rings and springs were rusty and there was metal crud gunking everything up. Fortunately nothing was broken and i was able to clean it up, but I don't have the new seals needed to do it right. Ordered the rebuild seals, but they won't be here for a few weeks, so no river forgings on this trip.

Took it for a 5 mile spin

With the new brake hoses and rotors, I am pleased to say that for the first time since owning the truck I don't have to pump the brakes to get good pressure! And it no longer veers to one side when braking, nice and straight.

Steering felt good but I'll wait to pass judgement until it gets aligned and I can get some highway mileage

​​​​​​parked overnight to check for leaks, the results below, doesn't look like much to worry about

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Old Jul 1, 2020 | 08:59 AM
  #348  
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Got the truck aligned yesterday, drove it about 50 miles at 60-70mph, must say I'm very happy with how the steering feels! Nice and tight, no shimmy or shake like it used to have.

The downside... After aligning, it pulls to the right a bit when braking (though pressure is still great)
It must've been misaligned such that the alignment cancelled that out before

calipers and pads should be here today or tomorrow so hopefully that gets that


The only other thing bugging me (well, at least the only big thing) is that it takes longer to crank over than I'd like when starting cold. Then it idles rougher for a few seconds. Not that it sounds worse, but the shifter stick shakes a bit more. I wonder if the check valve is starting to go. It goes away very quickly, before anything could have warmed up.
​​​​​
Oh, final piece of good news, I've parked it hot the last two nights and it hasn't leaked a drop of any fluid

Last edited by magnet18; Jul 1, 2020 at 09:02 AM.
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Old Jul 1, 2020 | 03:22 PM
  #349  
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new full size spare. Didn't want to risk having to bounce along a dirt road on a donut for 80 miles
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Old Jul 2, 2020 | 05:33 AM
  #350  
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Breaking the tire hoist loose was a chore, I think the key is to pull it down (3 bolts on top) and remove the c clip from the shaft, and get the shaft out of the way so you can work all the internals better. A lot of the friction was just between the shaft and the rear face.

267/75/r15 fits in the spare area nicely





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Old Jul 3, 2020 | 03:58 AM
  #351  
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New brake calipers showed up yesterday, got them installed and I'm very happy with the braking performance, no need to pump the pedal and no more pulling to the side

I realized I didn't have anti-squeal shims, and after 20 minutes trying to get the old calipers apart, realized the old ones were bonded to the old pads... So I went without for now...

I don't know if it's related, but when going above 45mph there now seems to be a bit of a high pitched whine.


I also got a subwoofer installed under the drivers seat. Now more mids to come so I can actually hear with the windows down!
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Old Jul 3, 2020 | 04:37 AM
  #352  
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Changed the oil at 185497, 4.5 qt castrol 10w30
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Old Jul 3, 2020 | 04:38 AM
  #353  
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The new sub
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Old Jul 3, 2020 | 04:50 AM
  #354  
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Threw together this platform in the back yesterday as well for storage/to make a flat spot for sleeping. Padlocks to lock up the valuables too.

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Old Jul 3, 2020 | 06:13 AM
  #355  
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The correct brake cable showed up yesterday afternoon, installed it this morning before hitting the road. Much better.
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Old Jul 3, 2020 | 07:00 AM
  #356  
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Installed map pockets and flip out cupholders. All the comforts of home. I think it's time to hit the road!

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Old Jul 3, 2020 | 07:16 AM
  #357  
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Oh, and a duct tape fire extinguisher mount. All the nice elastic ones were gonna take forever to ship. It'll do.
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Old Jul 3, 2020 | 07:52 AM
  #358  
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From: nh
i see a lot of extinguishers mounted on the roll bar. i wonder about accessing it in a hurry with the hardtop installed and the window up. how quickly can you get that out and ready for use?

mine is located directly behind the driver seat, on the floor. as soon as i get out of the rig, i can grab it in seconds.
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Old Jul 3, 2020 | 01:24 PM
  #359  
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Originally Posted by wallytoo
i see a lot of extinguishers mounted on the roll bar. i wonder about accessing it in a hurry with the hardtop installed and the window up. how quickly can you get that out and ready for use?

mine is located directly behind the driver seat, on the floor. as soon as i get out of the rig, i can grab it in seconds.
My primary concern was being able to grab it while sleeping in the back, for which it is perfectly situated. Didn't think about jumping out of the truck though, i should probably put another one behind the drivers seat, good idea
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Old Jul 3, 2020 | 02:10 PM
  #360  
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From: nh
Originally Posted by magnet18
My primary concern was being able to grab it while sleeping in the back, for which it is perfectly situated. Didn't think about jumping out of the truck though, i should probably put another one behind the drivers seat, good idea
and i didn't think of sleeping in the back as a reason to locate it on the passenger side of the bar. you can still access the driver side floor while sleeping in the back, though.
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