CBO's 87 4runner build
#142
#144
Spent hours yesterday with a goal of finishing the caliper mount. I had to remake the bottom bracket piece but 2nd time around it didn't take me long. The other day I bought a 40 piece metric tap and die set from harbor freight for $13! And I got some free batteries haha.

So glad I have my drill press! The caliper bolts were m10x1.25. This was my first time using a tap. It was pretty fun actually. Welded the pieces together after a fit test on the rotor.

Then I bolted it all on to make sure everything fit.

I just need to play around with some washers to shim it to perfection, spray some paint on it, and its done! The next one should be way easier. There's a poker run at tuttle creek orv next month I'd love to enter so I gotta button this thing up!!

So glad I have my drill press! The caliper bolts were m10x1.25. This was my first time using a tap. It was pretty fun actually. Welded the pieces together after a fit test on the rotor.

Then I bolted it all on to make sure everything fit.

I just need to play around with some washers to shim it to perfection, spray some paint on it, and its done! The next one should be way easier. There's a poker run at tuttle creek orv next month I'd love to enter so I gotta button this thing up!!
#145
So I was moving the brake hard line about to button up the passenger side disc swap and the line broke in half. I thought I was doomed. That putting a new fitting on it would be hard. But apparently a $10 flare tool and a few minutes is all you need.

So that was awesome. And I got the soft line on and rerouted the hardline to the front of the axle under the spring.

I put some more weld on the bracket in a few spots. Looks better I think. Before I was just moving the weld straight. This time I did circles. I still need more practice. The other caliper got rebuilt with new sleeves and bushings.

Brackets getting some paint and I tore apart the drivers drum brake so I can knock out that side next!

So that was awesome. And I got the soft line on and rerouted the hardline to the front of the axle under the spring.

I put some more weld on the bracket in a few spots. Looks better I think. Before I was just moving the weld straight. This time I did circles. I still need more practice. The other caliper got rebuilt with new sleeves and bushings.

Brackets getting some paint and I tore apart the drivers drum brake so I can knock out that side next!
Last edited by crashburnoveride; Apr 27, 2016 at 06:07 PM.
#149
Ha. Ha. $300 each. 

When I do the chevy 63 spring swap I think I'm going to have to go spring under axle (sua) because I don't want or need any more lift.

I think 9 inches is already too much gap. I don't see any other options than sua. I already have the springs. Obviously I'm aware it effects ground clearance. I guess my rig will be more unique then!


When I do the chevy 63 spring swap I think I'm going to have to go spring under axle (sua) because I don't want or need any more lift.

I think 9 inches is already too much gap. I don't see any other options than sua. I already have the springs. Obviously I'm aware it effects ground clearance. I guess my rig will be more unique then!
Last edited by crashburnoveride; Apr 30, 2016 at 05:45 AM.
#153
So one of the next projects is exhaust. I've got to go up and over the transfer case mount.

Im thinking the easiest way is a flex pipe like this one.

I've never used one. Apparently they leak eventually and everything I read is that its a temporary fix. Which might suit me fine for this upcoming trip or the entire summer who knows. I guess I'll just have to lobster back that piece when I find time. But it is an appealing quick option.

Im thinking the easiest way is a flex pipe like this one.

I've never used one. Apparently they leak eventually and everything I read is that its a temporary fix. Which might suit me fine for this upcoming trip or the entire summer who knows. I guess I'll just have to lobster back that piece when I find time. But it is an appealing quick option.
Last edited by crashburnoveride; May 2, 2016 at 07:37 AM.
#154
Got a little crazy today.

Woops cut something off there! Glad I didnt die from an exploding gas tank.
I used a cutoff wheel and my sawzall too. So I was excited to bolt the driveshaft in and found this...


Bummer. I started looking at triple drilled flanges from trailgear and they run about $40-$50 shipped. And my budget is super tight until I sell some rims and tires I have laying around. Then I remembered I had a pile of transfer case parts from making the doubler in my basement.

The front output flange obviously goes to a cv and I measured it. It matches! So I'm going to try and swap them out. It should work. Fingers crossed.

Woops cut something off there! Glad I didnt die from an exploding gas tank.
I used a cutoff wheel and my sawzall too. So I was excited to bolt the driveshaft in and found this...

Bummer. I started looking at triple drilled flanges from trailgear and they run about $40-$50 shipped. And my budget is super tight until I sell some rims and tires I have laying around. Then I remembered I had a pile of transfer case parts from making the doubler in my basement.

The front output flange obviously goes to a cv and I measured it. It matches! So I'm going to try and swap them out. It should work. Fingers crossed.
#155
^^^I did the same thing on my 86' after rotating the rear axel to fix the pinion/driveline angle and adding a front CV joint to the rear driveline. It worked out great and saved me some $$$!
Last edited by rustED; May 2, 2016 at 11:25 PM.
#156
#157
Great work PAt! I had the same issues with the Truck the kids built at the school. I ended up mix and matching some driveshafts and slip yokes from different toyots trucks and 4runners and found the right combo. Also had to swap in a different rear flange.
I still ahve quite a few various DS parts laying around. You are welcome to come get what you need.
FYI.....Cell phone went Kaput.. Should have it up and running tomorrow night. Hopefully!!
I still ahve quite a few various DS parts laying around. You are welcome to come get what you need.
FYI.....Cell phone went Kaput.. Should have it up and running tomorrow night. Hopefully!!
Last edited by Gizler00; May 3, 2016 at 04:51 PM.
#159











