95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

cutting a hole in stock bumper

Old Sep 23, 2003 | 11:14 PM
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apc
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cutting a hole in stock bumper

What would you say is the best method to cut a 1-3/4" hole into a stock toyota rear bumper? I am planning to put a 7 pin trailer connector into there.

Would it be possible with a sawz-all? Do they make hole saws to cut through chrome steel?

Thanks.
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Old Sep 24, 2003 | 03:51 AM
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Dremmel.
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Old Sep 24, 2003 | 04:16 AM
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Re: cutting a hole in stock bumper

Originally posted by apc
What would you say is the best method to cut a 1-3/4" hole into a stock toyota rear bumper? I am planning to put a 7 pin trailer connector into there.

Would it be possible with a sawz-all? Do they make hole saws to cut through chrome steel?

Thanks.
Why not just mount the connection to the hitch instead of cutting a hole in the bumper?

Use a drill to start your hole then get a jig with a metal cutting blade.



Brian
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Old Sep 24, 2003 | 04:20 AM
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Re: cutting a hole in stock bumper

Originally posted by apc
Do they make hole saws to cut through chrome steel?

Thanks.
Yes. Hole saw. Make sure you use a small standard drill bit to drill out a small pilot hole first, then use the hole saw to finish.
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Old Sep 24, 2003 | 04:46 AM
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Sorry... I don't know why, but I was thinking you wanted a square hole. If you want a round hole, a hole saw is definitely the way to go.
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Old Sep 24, 2003 | 09:04 AM
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You can clean the hole up with a Dremel using a grinder attachment. Besides a Sawzall, the Dremel is a tool that is very useful. Too bad there is not a battery operated Dremel.
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Old Sep 24, 2003 | 10:01 AM
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From: Lat: 40° 47' 01" Long:-78° 00' 58"
Originally posted by Sac State
Too bad there is not a battery operated Dremel.
Ahhh... but there IS! Check out your nearest Lowe's. I just saw one there a day or two ago....
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Old Sep 24, 2003 | 01:52 PM
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He's right, there are battery powered dremils. I have one, and it works well, but it doesn't spin as fast as the corded and it doesn't have as much torqe. I actually have an older one, so there is a chance they have beefed it up, but I want a corded one now
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