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vang_22re's 3rd gen pickup build thread

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Old Jan 19, 2012 | 09:28 AM
  #21  
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From: Lake Havasu, AZ
Originally Posted by RMP8080
Maybe they labeled the clutch wrong.....
I was thinking about that.... Cuz I can't see 2 years troublefree driving with the clutch disc in backwards.... It's POSSIBLE, I suppose, since I can't remember off hand/without those threads in front of me or a clutch kit in front of me.... but I DO have pictures of my clutch kit and install....AND THIS CAME UP, IIRC! lol.

I'll be back, if I can dig up those pics/the permalink of that area of my build.
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Old Jan 19, 2012 | 10:05 AM
  #22  
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From: Lake Havasu, AZ
Here's a pic of my kit, "TM Side" clearly on the one side... Make sure it looks like that, the lip on the flange of the outside of the portion that slides onto the input shaft....

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Old Jan 19, 2012 | 03:34 PM
  #23  
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Originally Posted by ChefYota4x4
What do you mean by 'lots of pressure'? There should be some, and normally the oil cap is never removed while it's running... Have you ever filled one of these with oil and forgot to put the cap on and then ran it? MESSYYYYY! lol.

The PCV should relieve some of that pressure back into the plenum.... Did you replace the PCV when you did all this??????? It might even cause some blue smoke, because if it's unable to release the pressure in the top end, it's gotta go somewhere.
Its rings man. blatant rings. if you pull the cap and there is pressure, you have massive blowby. and with comp numbers like that on somewhat of a fresh motor, you should be much higher. good grouping, but still should be higher. i would be willing to bed you got the compression rings in upside down. seen it before, lower comp that it should be and massive oil consumption. the cross section of the rings has a taper to hold compression. just like a lip style crankshaft seal. the sharper edge goes toward the pressure side. easy to see with a seal, but probably too tough to see on a compression ring. there are marks on every ring to mark the direction. may i ask what brand of rings you used?
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Old Jan 19, 2012 | 03:40 PM
  #24  
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From: Washington
Originally Posted by ChefYota4x4
Very strange on the T/M side being backward and not having HUGE tail/tell! It should have been SCREAMING with 'GRINGFGRRRRRRRSHHHHHHHH' and other ugly sounds, not so poorly described as I just did! lol

.50 over?Ahhhhh, well, that would explain quite a bit. Take a dial indicator and make SURE them holes are ROUND, ya know? Measure four times in each spot as you come up from the bottom, 12/3/6 and 9 oclock, and compare. There are limits with that, and you'll find out soon enough. You've gone to all this trouble, make sure you wouldn't just be better off with a new short block, ya know, Vang? (YES< you could very well just bore this out, again.... but next up is .60 over..... Might not be optimal when you're now ordering rings all over again, right?) What I'm saying is; If you DO need another bore, which I hope you don't, ....then you're gonna probably want new pistons again, .60 ..... and why do that? For that cost you could probably find another block for cheap that will only need a 20over(.50MM)..... Usually around 80-100$..... Get to keep the crank in it, all the other innards,.....then just slap your pistons for the .50mm over motor into the next block, get the right rings and call it a day..... just sayin. Anywayyyyyy, I HOPE AND PRAY you don't need more than just a re-ring, so just know that I'm only thinking outloud.... not trying to be negative, PROMISE! lol
i hate to rain on your parade chef, but pistons need to be bore matched. a good machinist wont bore a block without a set of pistons to measure. and if i remember correctly the piston to wall clearance on a 22re should be in the neighborhood of .001 - .0018. Ill go check alldata real quick.

Edit: Oops i was wrong. direct from alldatapro.com - Piston Clearance 0.0006-0.0014 in

With clearances that tight, you dont want to be any bigger because of oil consumption issues and any tighter and the piston simply wont go in. another thing to check while you are in there is ring gap. should be:
Piston Ring End Gap Top 0.0098-0.0185 in
Second 0.0236-0.0323 in
Oil 0.0079-0.0224 in
piston ring end gap is another thing that can cause oil conrol issues and loss of compression.

Last edited by truckman1966; Jan 19, 2012 at 03:45 PM.
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Old Jan 19, 2012 | 07:36 PM
  #25  
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From: Lake Havasu, AZ
Originally Posted by truckman1966
i hate to rain on your parade chef, but pistons need to be bore matched. a good machinist wont bore a block without a set of pistons to measure. and if i remember correctly the piston to wall clearance on a 22re should be in the neighborhood of .001 - .0018. Ill go check alldata real quick.

Edit: Oops i was wrong. direct from alldatapro.com - Piston Clearance 0.0006-0.0014 in

With clearances that tight, you dont want to be any bigger because of oil consumption issues and any tighter and the piston simply wont go in. another thing to check while you are in there is ring gap. should be:
Piston Ring End Gap Top 0.0098-0.0185 in
Second 0.0236-0.0323 in
Oil 0.0079-0.0224 in
piston ring end gap is another thing that can cause oil conrol issues and loss of compression.
Actually, what I meant was, 'it's already bored over .50, and he only honed the block and put stock rings on the .50 over pistons... So make sure the block is clean, slap in the 'right' rings for those pistons that the PO installed and you should be ok, granting, as I also mentioned, ''that they're not egged out''.

That's why I went with the replacement block, Truckman(aside from the CHUNK missing in the front of the block thanks to my machinist, lol).... I was able to reuse those fairly new(5K) pistons with new Hastings-USA rings and new bearings and used the new to me crank at 10-10(woot, lol)..... 6K later, it's purring and running like a raped ape(Ok, for a 22re! hahaha). BUT, if his holes are egged out, like I mentioned, they he'd have to go even bigger and start with fresh pistons.....

Anyway, update us soon, Vang, ya heah?

Last edited by ChefYota4x4; Jan 19, 2012 at 07:38 PM.
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Old Jan 19, 2012 | 08:05 PM
  #26  
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Same exact clutch just a lot more dirty haha but that side on your picture was laying against the flywheel. Flat side was twords the tranny stupid PO haha

I used sealed-pro piston rings from oriellys auto part but gona switch rings...maybe cause i still have a 90 day limited warranty hahaha

But any real update are going to have to wait till the weekends. I get off work and it get too dark around this time of year to work on the car..idid i mention the car is at my parents hahaha
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Old Jan 20, 2012 | 02:31 PM
  #27  
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Originally Posted by ChefYota4x4
Actually, what I meant was, 'it's already bored over .50, and he only honed the block and put stock rings on the .50 over pistons... So make sure the block is clean, slap in the 'right' rings for those pistons that the PO installed and you should be ok, granting, as I also mentioned, ''that they're not egged out''.

That's why I went with the replacement block, Truckman(aside from the CHUNK missing in the front of the block thanks to my machinist, lol).... I was able to reuse those fairly new(5K) pistons with new Hastings-USA rings and new bearings and used the new to me crank at 10-10(woot, lol)..... 6K later, it's purring and running like a raped ape(Ok, for a 22re! hahaha). BUT, if his holes are egged out, like I mentioned, they he'd have to go even bigger and start with fresh pistons.....

Anyway, update us soon, Vang, ya heah?
That is true. but keep in mind that .50MM is equal to .020" - Just sayin. the best way to do it is to go through all of it like you did chef but it sounded like he did. no sense in going through it all again when it is just one problem.
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Old Jan 20, 2012 | 02:44 PM
  #28  
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From: Washington
Originally Posted by vang_22re
Same exact clutch just a lot more dirty haha but that side on your picture was laying against the flywheel. Flat side was twords the tranny stupid PO haha

I used sealed-pro piston rings from oriellys auto part but gona switch rings...maybe cause i still have a 90 day limited warranty hahaha

But any real update are going to have to wait till the weekends. I get off work and it get too dark around this time of year to work on the car..idid i mention the car is at my parents hahaha
Sealed Pro are pretty good rings. ive ran them on all kinds of different applications and had no problems. so was it wrong size rings?
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Old Jan 20, 2012 | 05:17 PM
  #29  
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Yeah I got standard rings when really I needed 50 o/s rings. I know the guy who works there so he's ordering the 50s and just do a straight swap no questions ask
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Old Jan 20, 2012 | 06:25 PM
  #30  
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awesome. you mean 50 as in .50 MM/.020" right?
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Old Jan 20, 2012 | 06:40 PM
  #31  
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Oh I know, Truckman, and fully agree.... no need, that's what I was tellin him. I just mentioned mine cuz I 're-used' what I could, responsibly, and it ended up being cheap as heck, considering what I got, lol(Plus, well, I did do much of the work, and even that was a GREAT experience/worth it!)... I would have LOVED not having to go as far as I did the second time... but, well, the first machinist pretty much left me with a situation that it was the best choice for 'peace of mind'

KILL IT, VANG! Can't wait for the update, hope all goes smoothly, later
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Old Jan 20, 2012 | 07:43 PM
  #32  
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Originally Posted by truckman1966
awesome. you mean 50 as in .50 MM/.020" right?
Yes sir!


And updates are coming soon
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Old Jan 20, 2012 | 08:31 PM
  #33  
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awesomesauce
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Old Jan 21, 2012 | 03:19 PM
  #34  
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Sorry no updates today about the rebuild. It was a beautiful day so the girlfriend wanted to take the boys(dogs) to the park

Had a blast while i was there i saw a 2nd gen runner sporting a huge marlin crawler sticker. Talk to him and he was a pretty cool guy. He was also in the dog park too
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Old Jan 22, 2012 | 11:08 AM
  #35  
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Went to go pick up the new rings today but turns out they couldn't find it in the inventory so they ordered a new set got to give it a couple more days till it arrives

I should just post up armor builds that's already on the truck while we wait
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Old Jan 22, 2012 | 11:58 AM
  #36  
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Yeah man post up that armor
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Old Jan 22, 2012 | 12:33 PM
  #37  
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Now you've joined the "HURRY UP A WAIT!" crowd.... WELCOME, here's your seat.....NO GET UP, ...no, please sit, ......NO WAIT, GET UP! lol....... SUX, but at least it's most likely going to be a relatively evasive procedure compared to rebuilding completely.... Sorry for the wait, man.
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Old Jan 24, 2012 | 05:36 PM
  #38  
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alrite all...i cant find the battery charger for the aromor camera but do have pic if the engine taken out that was on a different camera. ill post them up as soon as i find the charger. let me know if pic are too smart so i can resize



this is the garage. in the middle is an 3vz finishing rebuild but now done and far right behind the green gas tank is where my engine is


22re ready to be taken apart


dirty engine bay that im probably not going to wash haha


my buddy jason snagged a pic of me pulling off the head


and waaala!!! OIL



my work bench


T/M side on top...this side was against the flywheel


ran across this pic..no lockers yet and rolling on 33x10.50...no problem
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Old Jan 24, 2012 | 08:27 PM
  #39  
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Did you have that flywheel spun, Vang?

Great pics, btw.... keep em coming when ya can, k?
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Old Jan 24, 2012 | 10:04 PM
  #40  
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flywheel spun?
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