Solid Axle Swaps, All Years Anything SAS related

The Great White Shark attack SAS...

Thread Tools
 
Search this Thread
 
Old May 1, 2009 | 11:45 AM
  #81  
904_runner's Avatar
Registered User
 
Joined: Mar 2008
Posts: 3,870
Likes: 4
From: Chico, California
Um.......

HOW ABOOT A BUMP EH?


Reply
Old May 2, 2009 | 08:03 PM
  #82  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
I just got back from an Abalone and Lingcod tournament down in Manchester so the swap got delayed. I decided to register and go at the last minute and on the drive down the swell shifted and got bigger and as a result the conditions were awful. I did get a few fish and abs and I placed in the tournament and won a dive back pack. SO, I suppose putting off the swap for a few days was worth it.
Reply
Old May 3, 2009 | 08:41 PM
  #83  
Jaybob's Avatar
Registered User
 
Joined: Jan 2009
Posts: 17
Likes: 0
From: Nanaimo
Nice Build... off topic, where did you buy the canvas canopy and your roof rack from?? Thanks and good luck on the build..

PS... If you lived up here in Canada you'd never get your SAS done.. Fishing is world Class and Surfing up or down Vancouver Island is great year round... Love all the pics.. And yes if I lived closer I'd be helping out too.. Looking forward to seeing how she turns out..

Cheers...... "EH"

Last edited by Jaybob; May 4, 2009 at 03:53 PM.
Reply
Old May 7, 2009 | 08:05 PM
  #84  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
thanks!!!
I started the chop today. Good ole sawzall
my kit came today via big white not big brown. Big white can never find my house so he dropped it off across the street
Anyway I got it and in the morning I will finish up the axle, mount the diff and calipers and smarten it up!
As for the chop....EH! It was kinda slow. I was nervous as to where to start. I had a few issues with the torsion bars. 904RUNNER totally helped me out on how to proceed with those. Tomorrow is a new day and with that I hope to have chopped.
Reply
Old May 7, 2009 | 08:22 PM
  #85  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
Here are a few pics. I will have much more in a few days..
THANK YOU MSR (Mikes Specialty Repair!)
200lbs on my porch, poor Fed Ex

Name:  IMG_3430.jpg
Views: 579
Size:  64.0 KB
Truck on jack stands ready for the chop.
Name:  IMG_3432.jpg
Views: 590
Size:  54.5 KB
Cutting off the brake line housings so I can re weld them on the new SA. Yea, I look disgruntled because I have a sawzall in my hand and not a torch or a plasma.
Name:  IMG_3435.jpg
Views: 592
Size:  59.7 KB

Last edited by toyospearo; Sep 20, 2009 at 07:20 PM.
Reply
Old May 7, 2009 | 08:38 PM
  #86  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
Originally Posted by Jaybob
Nice Build... off topic, where did you buy the canvas canopy and your roof rack from?? Thanks and good luck on the build..

PS... If you lived up here in Canada you'd never get your SAS done.. Fishing is world Class and Surfing up or down Vancouver Island is great year round... Love all the pics.. And yes if I lived closer I'd be helping out too.. Looking forward to seeing how she turns out..

Cheers...... "EH"
Hi.
I bought the canvas top from a company called Soft topper www.softtopper.com and the rack is from Yakima.
I might be selling the canvas top here pretty soon. I am entertaining the idea of a flatbed for this rig. If you are interested let me know. I would probably sell it for around $350.00.
Reply
Old May 7, 2009 | 09:43 PM
  #87  
Lama glama's Avatar
Registered User
 
Joined: Oct 2008
Posts: 58
Likes: 0
From: College Place, WA
Originally Posted by toyospearo
Yea, I look disgruntled because I have a sawzall in my hand and not a torch or a plasma.
Yeah! Chop that stuff off and send some of it my way! I'm super stoked for you! You do great work; this is gonna be one rad truck when it's all put back together. Almost makes me want to do an SAS. I think it's more than I need, though. But still, sweet rig!
Reply
Old May 8, 2009 | 12:09 PM
  #88  
904_runner's Avatar
Registered User
 
Joined: Mar 2008
Posts: 3,870
Likes: 4
From: Chico, California
Hey derek, Any updates?
Reply
Old May 8, 2009 | 08:21 PM
  #89  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
SA assembly (almost.) I ran into some trouble today with the after market lug (wheel studs.) They would not go in! I used every damn hammer in the shop. I finally gave up and tomorrow I have to pull some out of an 83 at the junk yard
This mornings overwhelming amount of crap to deal with and those damn wheel studs stalled a few things
Name:  IMG_3452.jpg
Views: 577
Size:  71.4 KB
Knuckles chillin on the beach towel all clean and purdy!
Name:  IMG_3454.jpg
Views: 577
Size:  72.9 KB
The axle with a beam of sunlight
Name:  IMG_3455.jpg
Views: 564
Size:  62.5 KB
Races going in with the help of a BFH and a brass bar-
Name:  IMG_3456.jpg
Views: 549
Size:  44.2 KB
more crap
Name:  IMG_3457.jpg
Views: 585
Size:  74.8 KB
Loading up the races with grease.. yea, there is a technique. By the time I was done with all four my hands hurt.
Name:  IMG_3459.jpg
Views: 560
Size:  43.0 KB
Shim measurement
Name:  IMG_3460.jpg
Views: 559
Size:  71.6 KB
Name:  IMG_3461.jpg
Views: 557
Size:  37.8 KB
Knuckle being torqued
Name:  IMG_3462.jpg
Views: 558
Size:  45.4 KB
seen this a million times I am sure
Name:  IMG_3463.jpg
Views: 568
Size:  51.7 KB
Name:  IMG_3464.jpg
Views: 557
Size:  35.9 KB
Name:  IMG_3466.jpg
Views: 559
Size:  44.3 KB
THE CHOP!!! YES, it is a pain the ass like everyone says. especially when you are a total redneck using a sawzall in your driveway.
I only got everything under the UCA's they are still on and I have to deal with them at dark o clock AM
Name:  IMG_3467.jpg
Views: 564
Size:  91.8 KB
Name:  IMG_3468.jpg
Views: 587
Size:  85.1 KB
Name:  IMG_3471.jpg
Views: 550
Size:  54.0 KB
what an eyesore. Like a big behemoth dead and waiting for the flies to take it away.
Somewhere in that pile is the noise that drove me to the brink of insanity. and eventually an SAS
Name:  IMG_3472.jpg
Views: 577
Size:  89.4 KB
Half assed axle waiting for my dumb ass to usurp new/used lug studs from Johns Auto Wreckers.
Name:  IMG_3473.jpg
Views: 566
Size:  82.9 KB
the underneath chop chop waiting for the sun to come up to start the GRIND!!!!!
Name:  IMG_3478.jpg
Views: 557
Size:  69.2 KB
Name:  IMG_3479.jpg
Views: 551
Size:  61.8 KB
Stay tuned..

Last edited by toyospearo; Sep 20, 2009 at 07:21 PM.
Reply
Old May 8, 2009 | 08:35 PM
  #90  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
Originally Posted by Lama glama
Yeah! Chop that stuff off and send some of it my way! I'm super stoked for you! You do great work; this is gonna be one rad truck when it's all put back together. Almost makes me want to do an SAS. I think it's more than I need, though. But still, sweet rig!
For that compliment I will send any of my IFS stuff your way!!! I did tell one guy he could have the TRE's since his literally exploded while he was driving down the freeway and the lift spacers, sway arm bushings and shocks someone got already. Tell me what you want and I will get it ready.
Thanks again

Last edited by toyospearo; May 8, 2009 at 08:36 PM.
Reply
Old May 8, 2009 | 09:25 PM
  #91  
toylocost's Avatar
Registered User
 
Joined: Jul 2007
Posts: 1,705
Likes: 12
From: Yotatech, because Pirate is too expensive. NorCal.
Originally Posted by toyospearo
seen this a million times I am sure
Yeah but for some reason it never gets old.
Reply
Old May 8, 2009 | 09:30 PM
  #92  
Lama glama's Avatar
Registered User
 
Joined: Oct 2008
Posts: 58
Likes: 0
From: College Place, WA
Originally Posted by toyospearo
Stay tuned..
You know it!

Originally Posted by toyospearo
For that compliment I will send any of my IFS stuff your way!!! I did tell one guy he could have the TRE's since his literally exploded while he was driving down the freeway and the lift spacers, sway arm bushings and shocks someone got already. Tell me what you want and I will get it ready.
Thanks again
Yikes! Exploding and freeways don't generally go well together so that other guy definitely gets those. How the hell do you grenade a TRE?

I'm just lookin' to ditch my ADD really. So hubs and the diff. From your sig it looks like you've got 4.88's in there. I wouldn't have any problem with that if they're included! I'm gonna need new meats soon and I'm gonna go with 33's. Anyway, PM me and we can work out shipping and compensation details. Keep up the good work!
Reply
Old May 8, 2009 | 10:47 PM
  #93  
algranger's Avatar
Registered User
 
Joined: Aug 2007
Posts: 3,371
Likes: 3
From: Here in the PNW
AH man a sawzall i just chopped mine with an angle grinder even though I OWN A TORCH i'm just out of acetylene ..i feel your pain man


I cant get over how beautiful that axle is
Reply
Old May 9, 2009 | 06:02 AM
  #94  
waskillywabbit's Avatar
Banned
iTrader: (-1)
 
Joined: Jul 2003
Posts: 3
Likes: 20
Take a picture of the Dorman supposed replacement wheel studs compared to the OEM and you will see the difference and why they won't go in. I ran into the problem a while back and just pony up and buy OEM wheel studs. I mic'd them at work and they are just too big and not something I wanted to grind on to make fit.

The aftermarket ones are too big in the taper and simply DO NOT FIT properly.

Yes, the OEM ones are expensive, but how often do you replace the wheel studs?

Reply
Old May 9, 2009 | 07:56 AM
  #95  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
I had a feeling you had seen this problem Wabbit! I was beginning to think my rotor hubs were made funky
Reply
Old May 9, 2009 | 09:31 AM
  #96  
TOYOTA 1's Avatar
Registered User
 
Joined: Feb 2008
Posts: 2,799
Likes: 3
From: oregon
looks good toyo! cant wait to see it finished.


ohh. don't forget that the uca's easily unbolt, and that the torsion bar just slips out of the mount thats in the rear.
Reply
Old May 9, 2009 | 11:38 AM
  #97  
jacruz2's Avatar
Registered User
 
Joined: Sep 2007
Posts: 69
Likes: 0
From: Guam/Eureka Ca.
YES!

Your rig has hit the point of no return I remember when all my IFS junk was sitting on my garage floor, I'm not going to lie to there was a moment when I was like what the F am I thinking I just cut up a perfectly good 4x4.

She looks like she's coming along nice keep up the detailed work.
Reply
Old May 9, 2009 | 03:02 PM
  #98  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
Hey Jacruz2!
I haven't seen you on in while. Good to see you are still around!! I was at Johns Auto Wreckers all morning. I needed the wheel studs out of an 83 in there. I just made it. They were about to crush it. ahhahhaha
After I get this rig together we should hit up route 36!
Reply
Old May 9, 2009 | 03:23 PM
  #99  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
HOLY FREGGIN CRAP!!!
What a long day. SO,,,, much to my surprise the new shiny lug wheel studs I ordered don't work ($30.00 for 12.) As a result, I had to go the the junk yard this morning and pull the hub housing off and get the wheel studs out. The poor 83 in there was about to be crushed. Gary at John's Auto Wreckers held it for me so I could get them out. Thanks Gary you rock!!!
It took me 2 hours to get that muddy, rusted, bent, axle apart. It was a total nightmare but I got the studs out. Here is the deal- The aftermarket, NAPA, Rockauto, Kragen, lug wheel studs are bigger and will not go in the rotor and rotor hub housing. If you are going to replace the studs on an 81 - 83 you have to use OEM or you will pound your new rotor into oblivion trying to get them in. I have made mistakes like this too many times so instead of whaling on my new rotor I consulted the Wabbit. Of course he has seen this before and told me exactly what to do. "You will have to pony up to buy new ones at the dealer." I decided to hit up the JY first. I was lucky.
I finally got the housing and hub together and got things painted up.
THANKS WASKILLYWABBIT!

This is the way the stud should look in the hub housing (this is OEM)
Name:  IMG_3480.jpg
Views: 570
Size:  58.4 KB
This is the way the aftermarket ones sit. I didn't keep one of those but this pic shows how they sit. No way in hell they were going in that hole.
Name:  IMG_3481.jpg
Views: 554
Size:  58.2 KB
Finally got them together.
Name:  IMG_3482.jpg
Views: 571
Size:  90.5 KB
Name:  IMG_3483.jpg
Views: 578
Size:  89.0 KB
old calipers rebuilt and painted sitting on my porch drying in the hot sun!
Name:  IMG_3484.jpg
Views: 566
Size:  105.9 KB
Steering arms painted. Kind of a cool color. Matches my porch chair. That is self etching primer. Soon they will be satin black.
Name:  IMG_3487.jpg
Views: 568
Size:  85.7 KB
Crap all set up ready to go in...
Name:  IMG_3489.jpg
Views: 565
Size:  99.8 KB
more tomorrow

Last edited by toyospearo; Sep 20, 2009 at 07:21 PM.
Reply
Old May 9, 2009 | 03:32 PM
  #100  
toyospearo's Avatar
Thread Starter
Registered User
15 Year Member
 
Joined: May 2008
Posts: 3,277
Likes: 23
From: way way nor cal
Since my kit didnt come with instructions, does anyone know the torque specs for the inside lug nuts on the wheel spacer???
the ones in the pic below-
Name:  IMG_3482.jpg
Views: 556
Size:  90.5 KB
Reply



All times are GMT -8. The time now is 03:56 PM.