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Radiator filler neck

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Old 07-09-2015, 04:06 PM
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Radiator filler neck

Noticed this yesterday during an oil change. No idea how long it's been cracked. No leak. Pressure tested it and was good up to 14psi which is just over what the oem cap is rated for(88kpa). Anyone else ever have this? I think it's an oem radiator made of brass or copper or whatever. Should I JB weld this or what? Have a desert trip planned this weekend and not enough time to find a radiator and replace it now!
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Notice the hairline crack at the base of filler neck? Popped the cap and couldn't feel any cracks inside the feeler cap or see any either.
Old 07-09-2015, 05:18 PM
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That's common. Don't jb weld it. Take it to a radiator shop and have them unsolder it,clean and tin the fill neck and the tank,then have them solder it back on. Being that it's a downflow radiator and there's plenty of room,they can do it in the truck. It's better to take the rad out of the truck so they can work on it on the bench and get a better pressure test on it. That radiator looks pretty crusty and I'm willing to bet it has other issues that you didn't see with your in truck pressure test. But if you're in a hurry at least have a good radiator shop re solder that fill neck.
Old 07-09-2015, 08:04 PM
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Originally Posted by Turd Furgeson
That's common. Don't jb weld it. Take it to a radiator shop and have them unsolder it,clean and tin the fill neck and the tank,then have them solder it back on. Being that it's a downflow radiator and there's plenty of room,they can do it in the truck. It's better to take the rad out of the truck so they can work on it on the bench and get a better pressure test on it. That radiator looks pretty crusty and I'm willing to bet it has other issues that you didn't see with your in truck pressure test. But if you're in a hurry at least have a good radiator shop re solder that fill neck.
It's just cruddy cause it's got three desert trips on it with no engine bay cleaning
Inside of rad looks real clean.
Old 07-09-2015, 08:55 PM
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Agreed. Or for the same price get a new radiator.
Old 07-09-2015, 09:30 PM
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I see some white stuff around the area and possibly some green coolant?
Have you ever tested the coolant for electrolysis? Probably not a likely cause of the radiator failing since it's copper.

Last edited by Odin; 07-09-2015 at 09:42 PM.
Old 07-09-2015, 11:20 PM
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Red face

The Radiator Repair God has spoken with Good Advice!!
Old 07-10-2015, 05:12 AM
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Originally Posted by Odin
I see some white stuff around the area and possibly some green coolant?
Have you ever tested the coolant for electrolysis? Probably not a likely cause of the radiator failing since it's copper.
No white crud on or around the cap. Coolant is cause I took off the cap off and dripped some around.
Old 07-10-2015, 05:30 AM
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If it was me I'd cancel the trip and do as T/F suggested. It's just not worth the chance to me.
On a trip or in the desert is not where you want to try your luck unless you have extra time and cash.
Plus with how common blown head gaskets are on this generation, no thanks.

Last edited by Odin; 07-10-2015 at 05:37 AM.
Old 07-10-2015, 05:48 AM
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Originally Posted by Odin
If it was me I'd cancel the trip and do as T/F suggested. It's just not worth the chance to me.
On a trip or in the desert is not where you want to try your luck unless you have extra time and cash.
Plus with how common blown head gaskets are on this generation, no thanks.
22r's and re's are know for head gasket issues? Hmm I've never heard that other than its a good idea to just replace them every 100k. Or at least I think I've read that.

Last edited by horunner1x; 07-10-2015 at 05:53 AM.
Old 07-10-2015, 06:04 AM
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Aluminum heads + unwanted heat can cause casting irregularities in the form of high and low spots (warpage). These irregularities reduce the heads clamping surface area and compromises the head gaskets sealing ability.

It's much more common to happen on aluminum heads Vs. steel but some steel heads were thinly constructed and have problems as well.

Last edited by Odin; 07-10-2015 at 06:43 AM.
Old 07-10-2015, 06:33 AM
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Originally Posted by Odin
Aluminum heads + unwanted heat can lead to high and low spots creating gasket problems.
Much more common to have this problem on aluminum heads Vs. steel.
Oh that's what you meant. Haha thought you were saying the engines are prone to head problems haha. Yea probably gonna take it to a shop or do it myself or something this weekend.
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