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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

O2 sensor nuts

Old Jun 2, 2007 | 09:16 AM
  #1  
langzaiguy's Avatar
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From: Georgetown, KY
O2 sensor nuts

I'm having difficulty replacing my 02 sensor. I've PB blasted the nuts and I'm trying to figure out what size the nuts they are. Anybody have an idea or have any tips? I have a 1991 4wd 22re. Thanks!
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Old Jun 2, 2007 | 09:29 AM
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From: TN native stuck in AL
Can't remember, have you tried a 10MM 6 point socket? Could be a 12MM.
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Old Jun 2, 2007 | 10:04 AM
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From: TENN Native Languishing in Virginia
I soaked mine with PB Blaster for about a week, then used a steel brush on them, then ended up cutting into them with a Dremel/air grinder. Be careful not to hit the stud threads.

Once you take out an edge with the dremel, they should come right off. They are either 10 or 12 mm, six point.
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Old Jun 2, 2007 | 10:19 AM
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From: TN native stuck in AL
Like TNRabbit says, forgot I brushed down the tops of nuts real well too. Mine came right off.
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Old Jun 2, 2007 | 10:35 AM
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From: Clyde, CA
On my '99 they came right off after 2 doses of liquid wrench about 3 days apart, then a 12mm socket.

Good luck-

Scubaduck
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Old Jun 2, 2007 | 11:16 AM
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might help if you run the motor long enough to warm the exhaust. a little heat helps a lot just don't burn yourself.

Last edited by DudeBud; Jun 2, 2007 at 10:13 PM.
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Old Jun 2, 2007 | 11:53 AM
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From: TENN Native Languishing in Virginia
It's more effective to hit 'em with a blow torch...
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Old Jun 2, 2007 | 12:15 PM
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From: Rocklin Cali
they are 12mm but if they are anything like mine they are probably welded on by heat then rounded off.
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Old Jun 2, 2007 | 05:03 PM
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From: Virginina Beach
When I took mine off, I was able to get my air ratchet on them and it worked( i think it does 60 lbs in reverse....)

Kat
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Old Jun 2, 2007 | 08:15 PM
  #10  
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From: TENN Native Languishing in Virginia
WHatever you do, replace them with new ones. Don't forget to get a metal gasket, too.
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Old Jun 3, 2007 | 09:28 AM
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From: Rocklin Cali
i can get mine off. so then i planned on taking the whole downpipe off but i cant get that off either. the bolts are so ˟˟˟˟˟˟ rusted. drenched in PB blaster and the bolts just do not turn. the head of the bolts just bends and strips.
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Old Jun 3, 2007 | 12:32 PM
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From: Virginina Beach
time for the sawzall!~!

Kat
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Old Jun 3, 2007 | 08:48 PM
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From: Port Coquitlam, B.C.
Originally Posted by curly_c
i can get mine off. so then i planned on taking the whole downpipe off but i cant get that off either. the bolts are so ˟˟˟˟˟˟ rusted. drenched in PB blaster and the bolts just do not turn. the head of the bolts just bends and strips.
i had to take the whole pipe off and change it... Former owner had welded a bung on and used a cheapo thread on 02 sensor tho
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Old Jun 3, 2007 | 09:08 PM
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From: Rocklin Cali
i have a full cat back so i cant be cutting things off. right now im looking for a good replacement to compliment my cat back. i want a downpipe with a high flow cat that i can bolt on.2 1/4 insh. the nearest reasonablely priced muffler shop around me is operated by a full on coke addict.
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Old Jun 4, 2007 | 05:38 AM
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From: Philly PA
Originally Posted by justinking060310
time for the sawzall!~!

Kat
+2

cut em off

replace with new bolts
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Old Jun 4, 2007 | 05:41 AM
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Wizard wheel and replace them with new studs and nuts. I have never had any luck with penetrating oils because as soon as you drive the oil is burned off .

Last edited by PistonSlap; Jun 4, 2007 at 05:43 AM.
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Old Jun 4, 2007 | 06:45 AM
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If it is a 12mm socket, it'll be an M8-1.25mm nut. I have an LC Engr. header on my '85 and use a pair of stainless steel bolts, nuts, lock washers for mine and it works great. Been on for about 8 years now and comes off as easy now as the day I installed the header.
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