The Fab Shop Tube buggies, armor protection and anything else that requires cutting, welding, or custom fab work

Front tube bumper with multi mount winch

Thread Tools
 
Search this Thread
 
Old Jun 11, 2006 | 10:24 PM
  #1  
Robinhood150's Avatar
Thread Starter
Contributing Member
 
Joined: May 2002
Posts: 6,033
Likes: 3
From: Wandering around Phoenix
Front tube bumper with multi mount winch

Ever since one particular snow run with my friend, I've wanted a multi mount winch. However, I knew the drawbacks too...I didn't want it sticking out too far. So I came up with a way to tuck the winch in as close as a normal winch bumper but yet still able to move it to the rear hitch. By the way, this is the first time any of us bent any tube. The bends came out surprisingly well.



I hot hitch material (sort of) and welded it to the winch mounting plate then fabbed a cradle to wrap around the mount. The winch mount sits in the cradle with 2 hitch pins securing it to the rest of the truck.


The winch slips in from the top.


Here's the finished product


To move it to the back I use 2x2 tube and slide it into the winch bracket.




And then just plug it into the hitch receiver in the rear.






I still need to get the wire and wire it all up.

Here are more pictures of the build up: http://www.robinhood4x4.com/gallery2/Front%20bumper/
This is best viewed with IE so you can see the thumbnails.

And yes, the tranny cooler will be moved.

Last edited by Robinhood150; Jul 4, 2006 at 12:07 PM.
Old Jun 11, 2006 | 10:29 PM
  #2  
ChickenLover's Avatar
Registered User
 
Joined: Apr 2004
Posts: 2,583
Likes: 1
From: NV
That is freakin' awesome! Nice work.
Old Jun 11, 2006 | 11:59 PM
  #3  
Bob_98SR5's Avatar
Registered User
 
Joined: May 2002
Posts: 10,036
Likes: 5
From: Los Angeles
NICE, steve! can't wait to see it in person
Old Jun 12, 2006 | 02:05 AM
  #4  
rdharper's Avatar
Contributing Member
 
Joined: May 2006
Posts: 1,066
Likes: 0
From: Morgan Hill, Ca
Very cool. I believe I see two different winch types. You could tie them together underneath the truck and give yourself a wedgie!

Up too early here, so my sense of humor may be a bit warped. And besides, I sometimes seriously miss the winch on my '67 landcruiser.

Nice job.
Old Jun 12, 2006 | 03:07 AM
  #5  
bruzer1123's Avatar
Registered User
 
Joined: Feb 2005
Posts: 329
Likes: 0
From: Idaho
Nice job! I really dig the design
Old Jun 12, 2006 | 03:55 AM
  #6  
Intrepid's Avatar
Registered User
 
Joined: Apr 2004
Posts: 2,685
Likes: 1
From: Ashburnham, MA
Wow, that came out really nice. That is the best idea for a multimount winch that I have ever seen.
Old Jun 12, 2006 | 03:58 AM
  #7  
Intrepid's Avatar
Registered User
 
Joined: Apr 2004
Posts: 2,685
Likes: 1
From: Ashburnham, MA
Is it just me or did the truck go from IFS to SFA while making this bumper?

Old dirty IFS:


Shiny new SFA:
Old Jun 12, 2006 | 04:09 AM
  #8  
waskillywabbit's Avatar
Banned
iTrader: (-1)
 
Joined: Jul 2003
Posts: 3
Likes: 20
Looks very nice. Creative design.

My first thought is theft. If it is that easy to take off, it might walk off (the winch).

Second, I only counted (6) bolt holes holding the front bumper on and it looked like there would be (2) in tension and (4) in shear when exectuing a pull? Hard to tell what the (4) in tension are secured to?

The IFS to SA swap in the pictures (mentioned above)...

Old Jun 12, 2006 | 09:01 AM
  #9  
Robinhood150's Avatar
Thread Starter
Contributing Member
 
Joined: May 2002
Posts: 6,033
Likes: 3
From: Wandering around Phoenix
Thanks everyone.

I believe I see two different winch types.
No that's the same winch, only 1.

Is it just me or did the truck go from IFS to SFA while making this bumper?
I don't know what you're talking about, it looks the same to me...
When I started the bumper, I wasn't planning on doing the SAS.

Brian, I've thought of the theft thing too. I'm going to see if anybody makes a lockable hitch pin that is long enough to clear everything. If not, then I'll figure something out.

There are a total of 8 bolts, 4 in tension and 4 in shear, with an option for a 9th in the center. I'm not sure if I want to put that one in though since it will be taking a disproportionate amount of the load. The 8 bolts use the factory captured nuts, but the ones in tension have been reinforced with a 1/4 inch plate like the front range reinforcement. On a side note, it's fricken hard to find metric graded bolts around here. I had to special order those from Fastenal and all they had were those allen head bolts.
Old Jun 12, 2006 | 09:27 AM
  #10  
waskillywabbit's Avatar
Banned
iTrader: (-1)
 
Joined: Jul 2003
Posts: 3
Likes: 20
Talking

Originally Posted by Robinhood150
There are a total of 8 bolts, 4 in tension and 4 in shear, with an option for a 9th in the center. I'm not sure if I want to put that one in though since it will be taking a disproportionate amount of the load. The 8 bolts use the factory captured nuts, but the ones in tension have been reinforced with a 1/4 inch plate like the front range reinforcement. On a side note, it's fricken hard to find metric graded bolts around here. I had to special order those from Fastenal and all they had were those allen head bolts.
Lockable hitch pin would do it I think and (8) bolts sounds good.

www.mcmastercarr.com has all the metric bolts you want and very fast delivery. Their website is top notch as well. I look there first for everything cause if they don't have it, nobody makes it.

They ROCK!

Old Jun 12, 2006 | 10:11 AM
  #11  
AxleIke's Avatar
Contributing Member
 
Joined: Apr 2004
Posts: 5,464
Likes: 6
From: Arvada, Colorado
I am not sure how long you need, but i have seen many length hitch pins with the lockable ends.

That is really slick. Very, very nice.
Old Jun 12, 2006 | 10:32 AM
  #12  
Yotaboy's Avatar
Registered User
 
Joined: May 2006
Posts: 173
Likes: 0
From: Virginia
Originally Posted by Intrepid
Is it just me or did the truck go from IFS to SFA while making this bumper?

Old dirty IFS:


Shiny new SFA:
Look at the pics, one truck is IFS and the other is SAS. Two trucks or one?
Old Jun 12, 2006 | 10:59 AM
  #13  
Intrepid's Avatar
Registered User
 
Joined: Apr 2004
Posts: 2,685
Likes: 1
From: Ashburnham, MA
Originally Posted by Yotaboy
Look at the pics, one truck is IFS and the other is SAS. Two trucks or one?
As luck would have it, a side effect of building a front bumper is that it automatically converts you to SFA.
That is the whole point about me saying that he did an SAS at the same time as a bumper. :pat:

Last edited by Intrepid; Jun 12, 2006 at 12:15 PM.
Old Jun 12, 2006 | 05:36 PM
  #14  
WSU4runner's Avatar
Registered User
 
Joined: Oct 2003
Posts: 456
Likes: 0
From: Mill Creek, WA
Wow, your truck is coming along quickly! Looks great.
Old Jun 12, 2006 | 05:53 PM
  #15  
AH64ID's Avatar
Registered User
 
Joined: Dec 2002
Posts: 4,655
Likes: 0
From: Idaho
Looks great, and with that double pin setup you remove most of the things I dont like about multi-mounts, but keeping all the good points.

Hmm, front bumper requiring a SFA, I might need a new bumper... :-)
Old Jun 12, 2006 | 06:15 PM
  #16  
Marc P's Avatar
Contributing Member
 
Joined: Oct 2002
Posts: 2,724
Likes: 0
From: Santee, CA
Just like the rest of the truck...loving it!! Great job Steve
Old Jun 13, 2006 | 09:34 AM
  #17  
getitdone's Avatar
Contributing Member
 
Joined: Jul 2004
Posts: 988
Likes: 0
From: Ft. Collins, Co
Wow, I never wanted a multi mount winch untill just now. Very cool.


Does it have enough play in the mount to viberate or anything?

Last edited by getitdone; Jun 13, 2006 at 09:48 AM.
Old Jun 13, 2006 | 10:17 AM
  #18  
wrenchmonster's Avatar
Contributing Member
 
Joined: Jan 2005
Posts: 735
Likes: 1
From: WA State
Awesome idea, great execution. Where did you get the bender? I've been looking at a similar one on Ebay. How did it work?

Also, the ONLY thing I'd change... and this is pure asthetics... would be to weld a small plate on the front bumper to cover up the hole of the receiver trough. It looks like it would just act like a scoop for mud and other debris.
Old Jun 25, 2006 | 12:50 PM
  #19  
BOSTON4RUNNER's Avatar
Registered User
 
Joined: Nov 2004
Posts: 798
Likes: 0
I love the SFA..... www.SFAboston.com
Old Jun 30, 2006 | 07:39 PM
  #20  
garrett1478's Avatar
Banned
 
Joined: Jan 2005
Posts: 0
Likes: 0
that is REALLY awesome!

did you make the winch tray or buy it like that?



All times are GMT -8. The time now is 09:08 AM.