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rear bumper build

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Old Nov 22, 2006 | 12:01 AM
  #1  
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From: Glendale, CA
rear bumper build

Started building a bumper at bentup with AJ. swing out tire carrier and eventually will hold a gas can. We finished it tonight and i painted it. I'm going back tomorrow to do the final mounting and then it will officially be done. some pics of the build(i'll post more when it's done):














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Old Nov 22, 2006 | 04:42 AM
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From: Santee, CA
Looks real good.
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Old Nov 22, 2006 | 06:38 AM
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From: Los Osos, CA (we can't agree on crap!)
wow, looks nice! did you reuse your brackets from your tow hitch?
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Old Nov 22, 2006 | 07:14 AM
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Originally Posted by slosurfer
wow, looks nice! did you reuse your brackets from your tow hitch?
yeah...we cut them down a bit. i think we took 3" off the bottom.
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Old Nov 22, 2006 | 07:26 AM
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From: florida tallahasee
nice looks great
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Old Nov 22, 2006 | 08:26 AM
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From: Spokane Valley Washington
Sweet lookin bumper!
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Old Nov 22, 2006 | 11:36 AM
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From: Phx, AZ
Nice build.

What bumper brackets did you use/ mod? The stock ones or other?

Interesting to see your design for working around the rear leaf spring hangers on the 2nd Gen. I have a similiar setup and am trying to figure out the best way to support the "wings" along the side.

Are you planning to tie in the leading edge of the wing at all, or do you feel the additional gusset and rock ring above will help with deflection?
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Old Nov 22, 2006 | 05:47 PM
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From: Glendale, CA
Originally Posted by Elvota
Nice build.

What bumper brackets did you use/ mod? The stock ones or other?

Interesting to see your design for working around the rear leaf spring hangers on the 2nd Gen. I have a similiar setup and am trying to figure out the best way to support the "wings" along the side.

Are you planning to tie in the leading edge of the wing at all, or do you feel the additional gusset and rock ring above will help with deflection?
we used the stock hitch brackets and cut them down about 3".

The sides are pretty solid....the gusset really helps with forces from the side and I can put my weight (about 290lbs.) on the wings with minimal flex....they pass my test.
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Old Nov 22, 2006 | 05:48 PM
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the pictures don't show it very well, but on both sides there are about 10" long pieces of 2x3 welded between the bracket and the side wings to help keep everything solid.
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Old Nov 29, 2006 | 09:46 PM
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Very nice work on the bumper and swingout. Great looking design.

Personally I wouldn't be comfortable leaving the "wings" unsupported near the front. Also after seeing some plate-style bumpers bend in choice places, I would consider boxing in some parts of the backside.
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Old Nov 29, 2006 | 09:54 PM
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looks real good! i picked up your stock bumper today... but there wanst any brackets?? did you keep those or what?
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Old Nov 30, 2006 | 12:11 PM
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brackets....hmmmm.....they got ran over by AJ's camo truck and bent to hell
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Old Nov 30, 2006 | 01:11 PM
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where did you get the spindle for the tire mount?
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Old Nov 30, 2006 | 02:06 PM
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From: Puyallup WA.
Originally Posted by jsnby
brackets....hmmmm.....they got ran over by AJ's camo truck and bent to hell
great..... looks like i am running bumperless for a while longer then. lol
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Old Dec 1, 2006 | 01:39 PM
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From: Glendale, CA
the spindle is from 4x4 labs. it's the 1.75" thick one. It's essentially the same as the slee spindle, but a lot cheaper.
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Old Dec 1, 2006 | 03:46 PM
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Awesome, looks real good, just for my future refernce how much did it cost you to make that, try to get my budget set for my build, thanks
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Old Dec 1, 2006 | 03:47 PM
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sorry just wanted to put an email noticfaction on here,
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Old Dec 1, 2006 | 04:13 PM
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Originally Posted by 94toyota4x4
Awesome, looks real good, just for my future refernce how much did it cost you to make that, try to get my budget set for my build, thanks

The spindle was $90. give AJ a call to ask about the rest
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Old Dec 1, 2006 | 09:09 PM
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From: SD
Great idea with the modified hitch bracket. That is what I was planning whenever I get around to building a bumper for the 'ol lady's Runner.
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Old Dec 5, 2006 | 06:47 PM
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From: Roxborough CO
Very nice set up, I really like the look of it and how snug it fits the body. Looking to do something like that but will need to install the 2" body lift first so I can follow the body.

Can't wait to see it when it is done.
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