Offroad Tech Discussion pertaining to additions or questions which improve off-road ability, recovery and safety, such as suspension, body lifts, lockers etc
Sponsored by:
Sponsored by:

Removing sleeve in shock

Thread Tools
 
Search this Thread
 
Old May 7, 2005 | 07:31 PM
  #1  
Praufet's Avatar
Thread Starter
Contributing Member
 
Joined: May 2003
Posts: 833
Likes: 0
From: Fort Worth/College Station, TX
Removing sleeve in shock

The shocks I ordered for the rear have a metal sleeve in the bottom part. If I can remove the sleeve it will fit right over the rear mount. Is there an easy way to remove this sleeve or will I have to cut/grind it out?
Reply
Old May 7, 2005 | 07:47 PM
  #2  
deathrunner's Avatar
Registered User
 
Joined: Apr 2004
Posts: 2,969
Likes: 1
From: San Diego CA
I jost found a bolt of the same diameter and just tapped it through. SHouldn't be too bad.

Or if you can get some needle noses on it, try yanking it that way.
Reply
Old May 8, 2005 | 01:44 PM
  #3  
Praufet's Avatar
Thread Starter
Contributing Member
 
Joined: May 2003
Posts: 833
Likes: 0
From: Fort Worth/College Station, TX
Tried all of the above and its not budging. I tried cutting it out, but I don't have anything that can get in there. This a rancho shock with poly bushings.
Reply
Old May 8, 2005 | 01:53 PM
  #4  
KevyWevy's Avatar
Registered User
 
Joined: Jun 2003
Posts: 1,954
Likes: 0
From: Kirkland, WA
the bushing most likely wont fit anyways. i had this problem on my 4Runner. i ended up drilling out the bushings and buying new ones. the guy at the 4x4 shope where i bought my new bushings said that they cheat and burn them out.
Reply
Old May 8, 2005 | 02:01 PM
  #5  
Praufet's Avatar
Thread Starter
Contributing Member
 
Joined: May 2003
Posts: 833
Likes: 0
From: Fort Worth/College Station, TX
how much did the bushings cost?
Reply
Old May 8, 2005 | 03:03 PM
  #6  
KevyWevy's Avatar
Registered User
 
Joined: Jun 2003
Posts: 1,954
Likes: 0
From: Kirkland, WA
they should only cost like 5 or 6 bucks
Reply
Old May 8, 2005 | 04:20 PM
  #7  
2WICE's Avatar
Guest
 
Joined: Mar 2005
Posts: 270
Likes: 0
From: Las Vegas.. Soon to be heading for south america in the 4R
off topic, but where can i get an entire set of poly bushing? minus shocks if possible

Last edited by 2WICE; May 8, 2005 at 08:07 PM.
Reply
Old May 8, 2005 | 04:53 PM
  #8  
KevyWevy's Avatar
Registered User
 
Joined: Jun 2003
Posts: 1,954
Likes: 0
From: Kirkland, WA
what kind of poly bushings? just shock bushings? im lost
Reply
Old May 8, 2005 | 04:58 PM
  #9  
mt_goat's Avatar
Contributing Member
 
Joined: Nov 2002
Posts: 10,666
Likes: 5
From: Oklahoma State
Originally Posted by Praufet
The shocks I ordered for the rear have a metal sleeve in the bottom part. If I can remove the sleeve it will fit right over the rear mount. Is there an easy way to remove this sleeve or will I have to cut/grind it out?
You can make a little press out of a vice. Put a large socket on one side big enough for the sleeve to go into, on the other side put a socket small enough that the sleeve won't go into it. Then start cranking the vice shut until the sleeve is pushed out. Watch out or you may end up with the small socket stuck in the bushing.
Reply
Old May 8, 2005 | 05:01 PM
  #10  
4Crawler's Avatar
Contributing Member
20 Year Member
iTrader: (3)
 
Joined: Jun 2002
Posts: 10,821
Likes: 34
From: SF Bay Area, CA
Originally Posted by 2WICE
off topic, but where can i get an entire set of poly bushing? minues shocks if possible
Probably depends on the shocks, but for Ranchos, you can buy a poly bushing kit at most places that sell the shocks:

http://store.summitracing.com/defaul...h.asp&N=400211
Reply
Old May 8, 2005 | 05:33 PM
  #11  
Robinhood150's Avatar
Contributing Member
 
Joined: May 2002
Posts: 6,033
Likes: 3
From: Wandering around Phoenix
I just went through this with my 5009s. I ended up threading a hacksaw blade into the sleeve and cutting it out.
Reply
Old May 8, 2005 | 07:37 PM
  #12  
Praufet's Avatar
Thread Starter
Contributing Member
 
Joined: May 2003
Posts: 833
Likes: 0
From: Fort Worth/College Station, TX
Did it come out pretty easy once cut? Did you cut it on both sides or just one?
Reply
Old May 8, 2005 | 08:09 PM
  #13  
2WICE's Avatar
Guest
 
Joined: Mar 2005
Posts: 270
Likes: 0
From: Las Vegas.. Soon to be heading for south america in the 4R
Originally Posted by 4Crawler
Probably depends on the shocks, but for Ranchos, you can buy a poly bushing kit at most places that sell the shocks:

http://store.summitracing.com/defaul...h.asp&N=400211
iv already got the poly bushings that came with the OME shocks... i wanted to do the other bushings cuz after getting up close with them today i was not happy
Reply
Old May 9, 2005 | 12:12 PM
  #14  
Robinhood150's Avatar
Contributing Member
 
Joined: May 2002
Posts: 6,033
Likes: 3
From: Wandering around Phoenix
You'll notice the sleeve is just a rolled pin so it already has 1 slice in it. Use the hacksaw to cut another slice in it about 90 degrees apart and you should be able to get that small chunk out of it. Then bend up the rest of it and pull it out. But, no, you've still got to wrestle it out with a vise grip.
Reply
Old May 9, 2005 | 02:30 PM
  #15  
Praufet's Avatar
Thread Starter
Contributing Member
 
Joined: May 2003
Posts: 833
Likes: 0
From: Fort Worth/College Station, TX
I use a pitman puller and a socket extension to get them out, worked like a charm. Got them both out in a few minutes, almost done with the rear, then to the front.
Reply
Old May 9, 2005 | 07:36 PM
  #16  
Marc P's Avatar
Contributing Member
 
Joined: Oct 2002
Posts: 2,724
Likes: 0
From: Santee, CA
I got some free Rancho F150 takeoffs from my work, and the only way I got them out was to destroy the bushing. Other shocks have sleeves that are pretty easy to remove, but not Ranchos!!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Blamalam
86-95 Trucks & 4Runners
22
Mar 12, 2022 07:34 AM
nvdesertrunner
84-85 Trucks & 4Runners
13
May 11, 2020 08:18 PM
okamikai
86-95 Trucks & 4Runners
6
Apr 30, 2018 10:19 PM
trailgoat
86-95 Trucks & 4Runners
3
Aug 13, 2015 05:54 PM
andrewtexas123
86-95 Trucks & 4Runners
3
Jul 23, 2015 11:22 AM




All times are GMT -8. The time now is 09:33 AM.