95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

Homemade Bumper

Old Jan 15, 2004 | 08:22 AM
  #1  
ssbogger's Avatar
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From: James Island/ChuckTown, SC
Homemade Bumper

I was just wondering if anyone has taken it upon themselves to weld up a bumper similar to the ARB or TJM for their rig. Im taking a welding class this semester and we have to do a BIG final project. I cant think of a better idea than this to do.
Im thinking of incorperating a skid plate into it as well. If anyone can provide any information related to this idea (mounting locations, dimensions, cost of materials, ect...) I would greatly appreciate it.
Also if anyone has any links to offroad bumper companies besides ARB and TJM I would like to get some more ideas for the basic design.

Thanks all!
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Old Jan 15, 2004 | 08:25 AM
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Check out schaefer's site (if its still listed). He goes through what it took to make his...
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Old Jan 15, 2004 | 08:31 AM
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Here's a couple that I know of...

http://www.bentup.com/Index2.htm

http://www.demello-offroad.com/

http://www.allprooffroad.com/bumper.html

You could also cruise around some on the TTORA board, as a lot of Taco owners have custom bumpers. In fact, most of the ones you'll see in those links are on tacos...but it will give you an idea. The only other one I can think of is the member Zedex has made some, and he has some pics on his webshots site.

Hope this helps.
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Old Jan 15, 2004 | 08:33 AM
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I like this one.

Not too complicated. http://www.bentup.com/Photos/bumper10.jpg
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Old Jan 15, 2004 | 08:37 AM
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Bentup bumpers are strong too... I love mine, in fact I sold it to build a new one
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Old Jan 15, 2004 | 08:39 AM
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You can take a look at these.

http://community.webshots.com/user/zedex1100

There are a few designs there. The New bumper is a little more complicated but you get the idea. If ya need some help give me a jingle.
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Old Jan 15, 2004 | 10:13 AM
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Zedex, are you using 10-ga. for your bumpers? Thats not quite 1/8" correct?

Breezey, do you know what the Bent-Up bumpers are made of?

TIA!
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Old Jan 15, 2004 | 10:28 AM
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Here is my bar that I just built and skid plates for my vehicle. The link to the website shows how I mounted it to the frame also







Front Bar

Jeff
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Old Jan 15, 2004 | 10:40 AM
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Jeff-

I really like what you have done with your front and rear bars. I saw them a while back and have book-marked your site. Right now, I am torn between doing what you did in armoring yours, or just getting or making new bumpers all together...so I will be researching and sorting out all of the pieces for then next couple of months...
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Old Jan 15, 2004 | 10:49 AM
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It took me a while to decide between a whole new bumper or bar style protection. I think the bumpers look a little tougher, but the wife had other ideas. The bars help keep it's nice factory appearance, but with almost the same protection as the huge bumpers. I also figured that I didn't spend a lot of money to purchase a 3rd gen and convert it into a boxie vehicle. I could have bought an older model vehicle if I wanted to do this. (No offense to you guys with ARB & TJM, they still look great.)
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Old Jan 15, 2004 | 11:31 AM
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Originally posted by loosehead
Zedex, are you using 10-ga. for your bumpers? Thats not quite 1/8" correct?

Breezey, do you know what the Bent-Up bumpers are made of?

TIA!
yup Loosehead.10 guage and its about 1/8th. The winch opening is laminated with an extra 1/4 inch plate.
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Old Jan 16, 2004 | 10:08 AM
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I justfound this bumper, http://www.bpifab.com/bumper/tacoma.htm

I like the way it doesnt stick out as far as all the other ones ive seen. Does anyone have any info on these people?
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Old Jan 16, 2004 | 11:08 AM
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It doesnt stick out as much because you cant mount a winch later on down the road. Click on their winch mountable ones and you see why. That thing is bloody huge .
When you incorporate a winch into a bumper you have to accomodate a winch which changes everything. Looks like nice clean work though.

Last edited by zedex; Jan 16, 2004 at 11:10 AM.
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Old Jan 16, 2004 | 01:08 PM
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i wish i would have taken that class when i was up there

i would also make it so you can add a winch, find somebody to draw it in cadd up there, you could also make some sliders or a roof rack and hold off on the bumper until you get a design you like since building a bumper is gonna be a lot of work but good luck
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Old Jan 19, 2004 | 11:50 AM
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I can go ahead and say i wont be adding a winch to this vehicle. I dont plan on getting my vehicle into anything hairy enough to need a winch, if i do hopefully ill be with someone who had one. I know they are great and everything but I will buy a different, older, rig if i feel the need to offroad with a winch.

Custom- I got really lucky, this is the last semester they are offering it and they opened up another session of it so a buddy and i got to squeez in.
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Old Jan 19, 2004 | 12:26 PM
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From: Race City USA (Mooresville, NC - LKN)
bastard
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