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Glad you're able to finish up this stage! I'm in Georgia right now and it's been nice weather here this weekend as well.
That's just about the last of the mechanical work, right? Doing the bodywork will definitely be a lot more rewarding, I know myself and arlindsay can attest to that.
Yes, very close to being finished with the drivetrain. I need to replace the front section of the emergency brake cable and a couple of little things here and there but I am now shifting most my focus to the body work. I have no experience doing body work so I am once again feeling some of the same apprehension that I felt as I pulled the motor and transmission out. Fortunately, I feel confident that I can figure it out.
The plan is to get the other quarter panel removed, windshield pulled out, finish pulling the interior and then repair and paint as I reassemble everything. In my mind it seems like this is the home stretch- like it shouldn't be too bad. However, based on my experience with what I've done so far I am anticipating that this phase of the job will take longer than I expect.
All that being said, I am still thoroughly enjoying this project!
Today was somewhat productive- for the first time since I've owned this truck is has a functional parking brake! It's not stock, I had to improvise a little with some parts from Lowes, but it works. I even parked it on a hill to see how well it holds; not too bad!
Another thing checked off the list.
I had big plans for this weekend. I thought I would get my quarter panels installed but I'm now feeling like that won't happen quite yet. I ended up having to work most of the day yesterday, which I had not planned on, so I just practiced with my new welder.
I did have most of the day today and I managed to get the second quarter removed:
My goal for tomorrow is to get everything prepped for the installation of the new fiberglass quarters.
I made some progress today.
A grinder to the top of the rails where the quarters will sit:
Then I pulled it out into the drive, power washed and degreased the inner body, POR'd the wheel arches inside and out, sanded and painted and drove it up in the sun:
Thanks Nervo. It has been pretty hot, however that is one of the advantages of living up in the mountains- it's generally a good ten degrees less hot than down the mountain. Not as humid up here either.
Speaking of down the mountain, I've been thinking about a trip down to Harbor Freight to buy those 9,000 clamps I'm going to need... Even with the 2x4 I will need a bunch of clamps, you're right.
I had a couple of hours before work today so Emmylou and I worked on my doors.
Got them opened up and cleaned:
I lubricated the crank mechanism, put PBBlaster on the rubber and thoroughly cleaned all the weather stripping, degreased the inside of the doors and added the Frost King peel and stick duct installation.
Still some work to do on them. I popped out some minor dents and I damaged the backboard on the interior panels pulling them off the door. I will also clean and paint some of the parts. At least a little work got done...
More work on the doors today. Got all the paint off, also found some old body work- a fair amount of filler in a couple sections of the passenger door. Not sure what the repair was for, rust removal maybe? I got rid of it all just in case it was nasty underneath, got everything down to good metal!
Next I will clean them up around the edges and start with the filler. After seeing the success Arlindsay had with the spray can primer I am leaning towards that approach.
Yep. Lots of filler and rust. I'm way open to suggestions on this one- it has been making me feel sick to my stomach.
I'm going to start by getting the windshield out and cleaning it really well. See what I'm really dealing with. I'm worried this may be beyond my abilities.
... it has been making me feel sick to my stomach.
I thought I was the only one who got that. Sometimes you have to take a step back and recalculate.
I was doing the deep google thing last night and I found an old thread of someone who took their truck to Toyotafiberglass and had him put the quarters on. He also replaced the A pillars with metal. It looked like he had some so check with Slacker. I guess you'll need someone who welds. Here's the thread:
...I'm going to start by getting the windshield out and cleaning it really well.
Surroundings of my windshield, including pinch-weld were not too bad but after repairing rust spots and re-painting, new glass still leaked at one corner. When I have the time to deal with it, not sure whether layers of rust-converter/POR-15, then primer, then paint would be a good base for the windshield install so I want to ask the manufacturer of windshield (urethane) adhesive which would be best surface for urethane to adhere to. I think the less number of required layers between the metal and the windshield adhesive, the better. Therefore, I hope adhesive manufacturer says POR-15 is a good base. That would be great.
ladybugRC, if you find out any into regarding this, please share.