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Diff plugs stripped

Old Dec 27, 2010 | 04:59 PM
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From: Milliken, Colorado
Diff plugs stripped

I am changing all of the fluids in my 1999 Toyota Tacoma SR5 4X4 to synthetic. No problems with anything until I got to the front differential. Here I ran into a different style of plugs on both the filler and the drain. The previous owner has severely damaged both of them, and probably did not ever get them out. I am afraid the truck may still have the original fluid in the front diff. Can anyone fill me in on how to get these plugs out?

Last edited by waskillywabbit; Dec 27, 2010 at 05:39 PM. Reason: Useless newb title
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Old Dec 27, 2010 | 05:11 PM
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hammer a socket onto the bolt and hit it with an airgun. it'll zip off. and replace the plugs!
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Old Dec 27, 2010 | 05:18 PM
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Thanks. The only problem is these 2 plugs are female. None of the others were. I am not sure if they needed allan wrenches or torques.
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Old Dec 27, 2010 | 05:30 PM
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You could try an easy-out for removing broken bolts. Spray them with PB Blaster penetrating oil and let it soak for a while before trying to remove the plug.

It may not have been the owner that damaged them. May have been a quickie lube pit monkey.



.

Last edited by matstaley; Dec 27, 2010 at 05:33 PM.
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Old Dec 27, 2010 | 05:33 PM
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Well that's weird. I've never heard of female bolts on a diff?
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Old Dec 27, 2010 | 05:39 PM
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I've seen it numerous times. Usually a 3/8" drive extension fits right into the square hole. You just use a socket wrench without a socket.
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Old Dec 27, 2010 | 05:41 PM
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Lots of low profile diff plugs are 10mm Allen head. Try some professional grade ez outs.

Generic thread titles like "please help" will be axed in the future.

:wabbit2:
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Old Dec 27, 2010 | 05:50 PM
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Worst case, weld a nut to it.
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Old Dec 27, 2010 | 06:11 PM
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Originally Posted by 2DoorRunner
Worst case, weld a nut to it.
Worst worst case, find the crappiest wrench you own and weld that to it.
Then weld it to the other plug.

Had to do this on a drain plug once..
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Old Dec 27, 2010 | 07:20 PM
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The nuts are allan style. Not torx.
I believe one is a 10MM and one is a 12MM.
Try and get an 11 and a 13MM allan and hammer them in there. If that doesn't work then you need something like an EZ out.
When re installing new plugs, do not over torque them.

I've said it before and I'll say it again.. I don't understand why people have such big issues with these plugs.


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Old Dec 27, 2010 | 11:54 PM
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From: I live in New Tripoli Pa out in the woods
Red face

It is quite easy you just use the wrong size wrench ,socket, etc or turn it the wrong way.

Then just keep on beating till what you where trying to remove is pretty much destroyed

I find this all often in the Toyota`s I buy or work on. In the great Salt belt.
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Old Dec 28, 2010 | 08:56 AM
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So many times, I have had the same issue with numerous other plugs and screws....I have never been let down by the proper application of a slightly dull medium chisel and a hammer.
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