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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Fill plug

Old Feb 6, 2015 | 01:13 PM
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Fill plug

The fill plug on the rear end of my 86 4Runner was pretty much stripped when I got it a month ago. I've tried with vise grips and a pipe wrench and it's still not budging. So aside from being stripped, it's apparently in there pretty tight. Any suggestions?
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Old Feb 6, 2015 | 01:25 PM
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Not sure if there's enough room but I've seen maintenance guy's weld a good sized bolt to stripped ones and back them out. Have to be a good welder though.

Last edited by Odin; Feb 6, 2015 at 01:30 PM.
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Old Feb 6, 2015 | 01:39 PM
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Yah I wondered about that. Wasn't sure about maybe it getting too hot inside.
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Old Feb 6, 2015 | 01:48 PM
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Also, where's a good place to get a new plug? Regular parts store carry something like that?
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Old Feb 6, 2015 | 01:53 PM
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Welding on a large nut is probably the best idea but I've also had success using a combination of heat and shock. Heat up the plug with a small torch and use a hammer and drift on it. You could also try grinding a couple flat sides on the plug and get a big wrench on there. I also have a set of extracting sockets. They're cut in a sharp reverse spiral and actually cut into and pull down on the nut being removed. You don't always need them but when you do they make the most aggravating job so much easier.

Good luck
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Old Feb 6, 2015 | 02:55 PM
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Yah, an easy out. That's kinda my last resort. I'm thinking I'll try welding a nut on first.
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Old Feb 6, 2015 | 03:06 PM
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From: I live in New Tripoli Pa out in the woods
Red face

I get my new plugs at the dealer .

I always replace them when getting a new to me Toyota or changing the fluids on a friends.

Not sure how skilled you are with a Air Hammer I have taken a few out that way. you may need to custom grind a chisel to work better. Although some people tends to cause more harm.

Once it breaks loose it should come right out.
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Old Feb 6, 2015 | 06:47 PM
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So this is a fairly common problem? I hope it's just from the 4wd rigs getting the bolts beat up.
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Old Feb 7, 2015 | 12:27 AM
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From: I live in New Tripoli Pa out in the woods
Red face

Not really it is from people using the wrong size and poor quality sockets.

Then places like the local quicky lube!!

Then from being in there and not removed since the vehicle was built.

Unless your really into your vehicle and doing the service work seeing it gets done if you don`t do it.

Some never do more then put gas in.
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Old Feb 7, 2015 | 04:46 AM
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Yah!!
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Old Feb 7, 2015 | 05:11 AM
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From: Clarksville, TN / Ft. Campbell
Originally Posted by wyoming9
Some never do more then put gas in.
So you're saying the 10,000 miles I've put on my truck since I bought it without changing the oil is bad?

I am DEFINITELY one of those guys. Until it has problems.
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Old Feb 7, 2015 | 09:45 AM
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From: I live in New Tripoli Pa out in the woods
Red face

Not all if you do it on purpose it is only neglecting it if it is from being clueless
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Old Feb 7, 2015 | 10:22 AM
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Originally Posted by Badger62811
So you're saying the 10,000 miles I've put on my truck since I bought it without changing the oil is bad?

I am DEFINITELY one of those guys. Until it has problems.
Then you call it a POS and sell it for something in better shape right?

Note to self:
Never purchase vehicles from Badger
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Old Feb 7, 2015 | 11:23 AM
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From: Clarksville, TN / Ft. Campbell
Originally Posted by Odin
Note to self:
Never purchase vehicles from Badger
haha words to live by my friend.
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