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Aisin Locking Hubs Tear Down/Build Up

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Old 11-11-2008, 09:58 PM
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Originally Posted by space-junk
thank you very much for the link! i was not aware that the tension spring had to ride on the fowler pawl/clutch assebly like that... i shall tear into it again tomorrow... besides, somehow both the gold bolts were broken in the CV shafts, so im going by toyota tomorrow to pick those up...
How did you break both the gold nuts on your truck?
Old 11-11-2008, 10:21 PM
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dunno, pulled em out and they fell apart... actually, one of em i was finger threading in and the head broke off of it, so i had to get a recovery bit to get it out...
Old 11-12-2008, 01:34 AM
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Great write up. I'll mark and save it cause sure as its raining next week some one will ask how to do it
Old 11-12-2008, 06:00 AM
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Overall a good write-up.

One thing you might want to note is to watch how much you torque the bolts down on the face of the hub. In my experience, I've seen people think they have to go crazy with it and end up snapping the bolt off inside the hub (myself included).
Old 11-12-2008, 07:17 AM
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by no means is this writeup finished... i still need to add the torque specs, yes, go back and fix my fowler pawl and tension spring, and add my piece about installing...
thank you all for the comments, i appreciate it.

when i finish it, depending on the finished product, should i submit it to the tech section?
Old 11-12-2008, 01:37 PM
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okay, so i finished the writeup, so, give me some ideas of what y'all think!!
Old 11-12-2008, 01:49 PM
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Very good job, space-dude. Very thorough(sp?). A major improvement over some rebuild threads I've read on other sites.
Old 11-12-2008, 05:08 PM
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anything that y'all think i should change or add??
Old 11-12-2008, 05:28 PM
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Maybe put down as estimated rebuild time......How long did it take you to do the actual rebuilding, minus the day waiting for the paint to dry? Know what I mean?
Old 12-08-2008, 05:30 PM
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great info! thanks for taking the time to write it. my 9 yr old son and i rebuilt a pair on sunday. it took us about 2hours, with most of that time painting and letting them dry in front of a heater!!

Old 12-08-2008, 07:57 PM
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Originally Posted by space-junk
ok

i just wanted to say, also, thanks to SCUBA for the late night advise on how to dis-assemble and re-assemble the hubs, and the clutch lock for the gold bolt trick.

Yotatech Rocks!
Ha, Just read that...what a month later...
Ha, No problem buddy !
Old 12-08-2008, 08:31 PM
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here are mine for my SA. Sanded, painted, clearcoated, polished!
My cat even got in on the action!
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Old 12-08-2008, 09:45 PM
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it looks as if both of you guys are using the hammertone black for the dial faces... how do you like it??
Old 12-09-2008, 06:55 AM
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I used some paint from a Porsche I painted Jet Black. The red is a hobby paint. The clear coat is from the Porsche job.
BTW this was a great write up, very informative. I used it to rebuild mine. Thanks!!

Last edited by toyospearo; 12-09-2008 at 07:05 AM.
Old 02-26-2009, 01:06 PM
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I'm reviving this old thread to say thanks for the great write-up, Space-Junk!

Here's my tip:

If you manage to lose the little ball (as I have) and have an old broken 1/4" socket extension laying around (as I did), the ball in the extension is the same size as ball you just lost.
Old 02-26-2009, 05:24 PM
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Thanks, man! appreciate it...

and ill add your tip into the writeup...
Old 02-26-2009, 06:46 PM
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Painting the dials/faces black/red again looks good, but you guys cannot imagine how much better they look powder coated over paint. No comparison to the durability either.

Out of every 10 Aisins I get in here I bet 8 of them are missing the spring/ball bearing. Folks just don't pay attention and lose them...luckily I have sourced replacements for them.

Old 02-26-2009, 07:19 PM
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Great Job on this write up , I have a couple sets and will use this thread to do it , Thanks !!!
Old 02-26-2009, 07:21 PM
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Originally Posted by waskillywabbit
Painting the dials/faces black/red again looks good, but you guys cannot imagine how much better they look powder coated over paint. No comparison to the durability either.

Out of every 10 Aisins I get in here I bet 8 of them are missing the spring/ball bearing. Folks just don't pay attention and lose them...luckily I have sourced replacements for them.

I have a source for them too

I'm about to aquire a second set for free ( buddie of mine was GIVEN an 89, and he's got like 3 sets of hubs, and he said I could have em ), and I got a friend of a friend who's got a small powder-coat oven, and I'm think'n about go'n that route

Last edited by rworegon; 11-23-2014 at 04:47 PM.
Old 02-26-2009, 09:54 PM
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what i want to do eventually when i get enough money and time to tear them down again, i want to have the hub bodies polished, the dial ring powdercoated black and the dial face dipped in chrome and then blued with heat... i know, its totally mall crawler, but i think that they would look sick...

maybe ill do that when i get some money to buy a second set...


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