Carburetor Trouble
#1
Carburetor Trouble
So my rig (78 Toyota Camper/Truck 20r) has been giving me hell these last couple of days. Here we go. I was driving on the highway and all of the sudden I heard a backfire and I lost acceleration power. I could keep it going by pumping the gas. I got a tow and checked on her in the morning and she started right up, purring like a kitten. 40 miles later the same thing happens. I changed out the fuel filter. 10 miles down the road the same thing. I looked at the carb and there is fuel leakage from the diaphragm(?) and my mechanic suspects a bad seal. So I got a rebuild kit, hoping to change out the part and get back on the road. I'm wondering if I'm better off just putting a new carb on her. Any thoughts would be appreciated.
#2
By new, what do you mean? No such thing as a new Aisin carb, but there are a couple places that sell rebuilt units.
Carb rebuilding is a good skill to have if you're going to keep this vehicle for a while. I got scared and bought a rebuilt one for mine...
What diaphragm is leaking?
So...you can buy a rebuilt unit, and install with very little tuning needed. You can rebuild yours, or have yours rebuilt.
Or you can buy a Weber. Many people will push you that way...
Carb rebuilding is a good skill to have if you're going to keep this vehicle for a while. I got scared and bought a rebuilt one for mine...

What diaphragm is leaking?
So...you can buy a rebuilt unit, and install with very little tuning needed. You can rebuild yours, or have yours rebuilt.
Or you can buy a Weber. Many people will push you that way...
#3
I agree with 83, carb rebuilding is a good skill to learn and helps you understand carbs better. And a lot of people with tell you to get a Weber 32/36 from LCE and I can't disagree with them. But personally I had fun rebuilding my carb and it was a lot cheaper than a weber.
#4
Try rebuilding it yourself first, its a good way to learn. I went that route with limited success, finally got tired of dicking around with it and got a rebuilt Asian from National Carburator for $179. with core return. They are bench tested and set to factory specs, just bolt on and go!.. Never ran better than it does right now.
#7
Thanks fellas. 250 miles later I got her home, and I'm gonna rebuild the carb.
Good to hear about National though. I was looking at that website and wondering if folks have had a good experience with them.
Good to hear about National though. I was looking at that website and wondering if folks have had a good experience with them.
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#10
Nice! Bigger than mine.
Do you know how to tell if you have a true one-tone rear axle?
www.toyotamotorhomes.com is a great site.
http://toyotamotorhome.org/forums/
Do you know how to tell if you have a true one-tone rear axle?
www.toyotamotorhomes.com is a great site.
http://toyotamotorhome.org/forums/
#11
So, I ended up going with a rebuilt stock carb from National Carburetor in Jacksonville. Had it bolted on and tuned up by a good mechanic. The first thing I noticed is that the idle was low on a cold start, but it seemed to get better as it warmed. This continued for a couple of days, I would press the gas peddle down for a little while until it evened out. Next thing I notice is sputtering while driving 25-30 mph. This also seemed to even out, until it died the next day. Same thing hard cold start, sputtering and then it died. It turned, but she wouldn't fire up. I came back two hours later and she started right up. I was able to get it back to my house, sputtering the whole way.
The next morning I went to go check a few things, but none of the previous problems were present at all. The idle was a little rough at first but smoothed out real quick. I let it run for a while. It just purred like a kitten.
It may be worth noting that it's been sitting for three weeks to a month, so condensation in the gas tank could be the culprit, but the problem is reminiscent of what was occurring before I swapped the carb.
Let me know if anyone has any thoughts on diagnosis. These intermittent problems are real tricky to pin down.
The next morning I went to go check a few things, but none of the previous problems were present at all. The idle was a little rough at first but smoothed out real quick. I let it run for a while. It just purred like a kitten.
It may be worth noting that it's been sitting for three weeks to a month, so condensation in the gas tank could be the culprit, but the problem is reminiscent of what was occurring before I swapped the carb.
Let me know if anyone has any thoughts on diagnosis. These intermittent problems are real tricky to pin down.
#13
Have you checked or changed all the vacuum hoses to make sure there is no leak? Also with carb cleaner or a propane torch you can check for vacuum leaks around the intake gaskets between carb and manifold and manifold and head.
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