Solid Axle Swaps, All Years Anything SAS related

Starting the SAS...

Thread Tools
 
Search this Thread
 
Old 01-21-2008, 06:14 PM
  #1  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
The GhettoFab SAS

My whip while i swap my 3.4 and sas....as soon as the snow melts.

Last edited by agusgus3; 04-30-2009 at 08:16 PM.
Old 01-21-2008, 06:17 PM
  #2  
Contributing Member
 
Elvota's Avatar
 
Join Date: Jun 2005
Location: Phx, AZ
Posts: 3,415
Likes: 0
Received 9 Likes on 8 Posts
Looks like you are off to a good start.

Will be a major improvement over your current ride (sweet scooter though).
Old 01-21-2008, 06:47 PM
  #3  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Elvota
(sweet scooter though).
the acceptable terminology is trail bike.
Old 01-27-2008, 11:47 AM
  #4  
Registered User
 
4rnnr33's Avatar
 
Join Date: Jan 2008
Location: castle rock, wa
Posts: 327
Likes: 0
Received 0 Likes on 0 Posts
any updates?
Old 01-28-2008, 09:34 PM
  #5  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
just got back tonight from Ontario, OR where my buddy, a 5VZ and i started our journey early this morning, through which we braved the frozen eternity of what was I-84 West in a 2wd tacoma mini truck.

I'm exhausted, needless to say, but the the 3.4 is mounted on a motor stand currently at the moment, and will be torn apart some time soon. Of course, i'll be back with pics.

Big thanks to RTB for the smokin' deal the motor and all the extra stuff!

Last edited by agusgus3; 01-28-2008 at 09:37 PM.
Old 01-31-2008, 01:52 PM
  #6  
RTB
Registered User
 
RTB's Avatar
 
Join Date: Jan 2008
Location: Idaho
Posts: 28
Likes: 0
Received 0 Likes on 0 Posts
MAN!!! glad to hear you made it back! The weather has been doing nothing but getting worse and worse- don't think this weekend would have been any better for you to make the drive.
Old 01-31-2008, 05:58 PM
  #7  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
Heres the motor shots...





The nasty that got all over my pants when i flipped the engine over...

Got her naked in 2 days, everything from the bearings to cylinders looked great! thanks again Ben!
Old 03-20-2008, 09:39 PM
  #8  
Registered User
 
premirrider's Avatar
 
Join Date: Apr 2007
Posts: 94
Likes: 0
Received 0 Likes on 0 Posts
JB u sum beeatch. Dude, send me that link for them gears. Later.
Old 11-27-2008, 11:38 AM
  #9  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
So I made some good progress on this project recently and here are some photos to illustrate.
This is how the ports turned out after some mild widening, radius the edges to a flat floor, then transition the hump coming from the split for the valves.

Heres the block, pistons and rods are in balanced and in the cylinders, the crank is balanced & polished, unfortunately, still waiting on the con rod bearings. Thats why no bottom end. heads are torqued atleast.

Now here is the factory manifold and the next few are the transformation. Welds are pretty ugly, going to grind, paint ceramic and wrap anyway.




And for s and giggles, with no cams in, i put the intake manifold on to visualize....

Old 11-30-2008, 03:35 PM
  #10  
Registered User
 
92yotaman's Avatar
 
Join Date: Aug 2008
Location: boone, nc
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
now thats a sexy motor, wish i had one
Old 12-12-2008, 08:37 AM
  #11  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
Just got the crank and rods all torqued and painted the block and the valve covers yesterday, along with the the oil pump and the water pump. Working my way up to installing the cams and timing belt. Will have some pics later, have to finish stuff for finals first
Old 12-12-2008, 08:55 AM
  #12  
Contributing Member
 
saitotiktmdog's Avatar
 
Join Date: Nov 2007
Location: Indiana
Posts: 776
Likes: 0
Received 0 Likes on 0 Posts
Sweet ride man.
Old 12-22-2008, 07:51 PM
  #13  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
Heres how the motor as it sits now, before i left for home for the break.
Old 12-22-2008, 08:19 PM
  #14  
Registered User
 
scuba's Avatar
 
Join Date: Jan 2008
Location: Austin, Texas
Posts: 11,338
Received 120 Likes on 59 Posts
DANG !!
Lookin great dude, Cant wait to see it in the ride !!





Old 02-02-2009, 03:59 PM
  #15  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
The motors all done and going in tomorrow morning. I'm just waiting on the machining teacher to finish resurfacing my flywheel. Then finish vacuum stuff, fish wiring harness through firewall and finish wiring in cab, and tack weld flanges for exhaust manifold and do the new O2 sensor bung for the pre-cat one. That should about wrap it up, this has taken so damn long, but I will have some more pics tomorrow for you guys.
CHeers.
JB
Old 02-04-2009, 11:51 AM
  #16  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
Heres some shots of the removed fan idler mount




Heres where the wire harness as it stands right now, looking like spaghetti...
Old 02-04-2009, 12:21 PM
  #17  
Registered User
 
kinzer's Avatar
 
Join Date: Feb 2008
Location: Coeur d Alene, id
Posts: 279
Likes: 0
Received 0 Likes on 0 Posts
it all looks really good, wish i could do a 3.4 swap. but one question, why'd you go with the stock exhaust manifold that goes over the transmission. i would go with some long tubes or something less restrictive. just my opinion tho. good job man
Old 02-04-2009, 12:29 PM
  #18  
Registered User
 
904_runner's Avatar
 
Join Date: Mar 2008
Location: Chico, California
Posts: 3,870
Likes: 0
Received 0 Likes on 0 Posts
I thought this was an sas thread not a 3.4 swap thread.

I think you should send me that motor and ill send you a SAS kit and a rebuilt SFA.

Old 02-09-2009, 10:50 AM
  #19  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by kinzer
it all looks really good, wish i could do a 3.4 swap. but one question, why'd you go with the stock exhaust manifold that goes over the transmission. i would go with some long tubes or something less restrictive. just my opinion tho. good job man
The reason I took the factory one and fabbed a new one with a driver side drop is because the factory one would run right into where my upper link for my 3 link SAS will be and the drive shaft as well. I'm going either 2.5" or 3" right off the header, with 3" through the cat and Flowmaster super 40.

Thanks man,
Old 02-09-2009, 10:56 AM
  #20  
Registered User
Thread Starter
 
agusgus3's Avatar
 
Join Date: May 2005
Posts: 170
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by 904_runner
i thought this was an sas thread not a 3.4 swap thread.

I think you should send me that motor and ill send you a sas kit and a rebuilt sfa.

That sounds like a smoking deal! Unfortunately for me, I decided to cram all of my modifications/upgrades into one king size zag and smoke it. SO the motor and trans rebuild is first, check, then the 3 link coil over sas, then the long arm 4 link rear and ford 19 gallon rear tank like whats his nutz...
It's great that I can have uncle sam fund this whole thing because its my Senior Project! Bwaahahahaha!


Quick Reply: Starting the SAS...



All times are GMT -8. The time now is 03:55 PM.