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joelsmithdesigns
March 2, 2015
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0 2016/08/02 08:11:36 joelsmithd
close-up of the texture
close-up of the texture
0 2016/08/02 08:11:44 joelsmithd
yeah....I went ahead and shot the door handles and the rear tailgate hatch.  I'll go back in and hand-paint the TOYOTA letters later
yeah....I went ahead and shot the door handles and the rear tailgate hatch. I'll go back in and hand-paint the TOYOTA letters later
0 2016/08/02 08:11:53 joelsmithd
0 2016/08/02 08:11:59 joelsmithd
0 2016/08/02 08:12:08 joelsmithd
That trouble fender with the softball sized dent is no more!
That trouble fender with the softball sized dent is no more!
0 2016/08/02 08:12:15 joelsmithd
even shot the side panels (after removing the badges)
even shot the side panels (after removing the badges)
0 2016/08/02 08:12:21 joelsmithd
That's about as tight as you can get it.
That's about as tight as you can get it.
0 2016/08/03 09:39:40 joelsmithd
Box was roughly 25-29" long and rests on top of the fender well.  Notice the cutout supports to be able to get the box even in there
Box was roughly 25-29" long and rests on top of the fender well. Notice the cutout supports to be able to get the box even in there
0 2016/08/03 09:39:47 joelsmithd
Installed in place, lined up with the already fabbed sided panel
Installed in place, lined up with the already fabbed sided panel
0 2016/08/03 09:39:55 joelsmithd
rear seat 6 1/2" boom mat and ring installed.  Had to bend and cut a little to give a flat mounting surface
rear seat 6 1/2" boom mat and ring installed. Had to bend and cut a little to give a flat mounting surface
0 2016/08/03 09:40:02 joelsmithd
Front side of the box.  I actually unhooked the rear tail light wiring and ran it on the inside of the side panel and metal supports to bypass the box (unlike the factory on the outside of the metal supports)
Front side of the box. I actually unhooked the rear tail light wiring and ran it on the inside of the side panel and metal supports to bypass the box (unlike the factory on the outside of the metal supports)
0 2016/08/03 09:40:10 joelsmithd
Other 12 ga plate installed to replace the other rear support.  I did it in such a way that it catches about 1/4" of the removable cargo panel and will do the same on the other side so it doesn't fall into the space
Other 12 ga plate installed to replace the other rear support. I did it in such a way that it catches about 1/4" of the removable cargo panel and will do the same on the other side so it doesn't fall into the space
0 2016/08/03 09:40:16 joelsmithd
Mocked up front with the Diamond Plate Vinyl tucking into the pinch molding
Mocked up front with the Diamond Plate Vinyl tucking into the pinch molding
0 2016/08/03 09:40:23 joelsmithd
Rear cutouts and sub for scale
Rear cutouts and sub for scale
0 2016/08/03 09:40:30 joelsmithd
a bit dusty, but it'll clean up nicely
a bit dusty, but it'll clean up nicely
0 2016/08/03 09:40:37 joelsmithd
what the panel will look like installed with the fancy boat hatch pull (will also be a lock installed, but I didn't get the locking boat hatch because I wanted all of the locks on the truck to use the same ignition key)
what the panel will look like installed with the fancy boat hatch pull (will also be a lock installed, but I didn't get the locking boat hatch because I wanted all of the locks on the truck to use the same ignition key)
0 2016/08/03 09:40:44 joelsmithd
that 1/4" of the metal plate that will "catch" the cargo panel door from falling in.
that 1/4" of the metal plate that will "catch" the cargo panel door from falling in.
0 2016/08/03 09:40:51 joelsmithd
That's about as tight of a fit as you'll get
That's about as tight of a fit as you'll get
0 2016/08/03 10:28:27 joelsmithd
Box in place resting on the fender well....had to cut out the two supports to even get it in there
Box in place resting on the fender well....had to cut out the two supports to even get it in there
0 2016/08/03 10:28:35 joelsmithd
Mounted with one of the supports replaced and the hole cut in the box to match the side panel.  Removed the tail light wire and ran it through the side area under the box in the back
Mounted with one of the supports replaced and the hole cut in the box to match the side panel. Removed the tail light wire and ran it through the side area under the box in the back
0 2016/08/03 10:28:43 joelsmithd
front 6 1/2" boom mat with MDF ring installed...required some cutting and bending of the support to get a flat surface
front 6 1/2" boom mat with MDF ring installed...required some cutting and bending of the support to get a flat surface
0 2016/08/03 10:28:51 joelsmithd
Front side of the box
Front side of the box
0 2016/08/03 10:28:58 joelsmithd
2nd brace installed with 1/4" to catch the side cargo panel door
2nd brace installed with 1/4" to catch the side cargo panel door
0 2016/08/03 10:29:04 joelsmithd
Side panel test fit for front 6 1/2" speaker with the vinyl tucking into the door pinch trim
Side panel test fit for front 6 1/2" speaker with the vinyl tucking into the door pinch trim
0 2016/08/03 10:29:11 joelsmithd
Sub mock up
Sub mock up
0 2016/08/03 10:29:18 joelsmithd
a little dusty, but it'll clean up
a little dusty, but it'll clean up
0 2016/08/03 10:29:24 joelsmithd
rear cargo panel door with fancy boat hatch (doesn't have the lock installed yet, and I didn't get the locking boat latch as I wanted all of the locks to work with the Toyota ignition key, so I picked up several lock kits and will have the pins changed to my key)
rear cargo panel door with fancy boat hatch (doesn't have the lock installed yet, and I didn't get the locking boat latch as I wanted all of the locks to work with the Toyota ignition key, so I picked up several lock kits and will have the pins changed to my key)
0 2016/08/03 10:29:30 joelsmithd
you can see the 1/4" of the steel support that will catch the cargo panel and keep it from falling inward
you can see the 1/4" of the steel support that will catch the cargo panel and keep it from falling inward
0 2016/08/03 10:29:37 joelsmithd
Standard hinge
Standard hinge
0 2016/08/29 09:50:16 joelsmithd
retaining mushroom that needs to be removed
retaining mushroom that needs to be removed
0 2016/08/29 09:50:22 joelsmithd
ground off top starting to show the actual separation of the pin from the hinge
ground off top starting to show the actual separation of the pin from the hinge
0 2016/08/29 09:53:04 joelsmithd
center section of the pin cut out to allow me to pound the heck out of it with a punch slightly easier.  When using a punch and hammer to get what little short sections of the pin are left out of it, be careful not to distort / bend the bracket out of shape too badly (vise helps a lot)
center section of the pin cut out to allow me to pound the heck out of it with a punch slightly easier. When using a punch and hammer to get what little short sections of the pin are left out of it, be careful not to distort / bend the bracket out of shape too badly (vise helps a lot)
0 2016/08/29 09:53:09 joelsmithd
two parts of the hinge separated
two parts of the hinge separated
0 2016/08/29 09:53:16 joelsmithd
Hinges installed with 5/16" shaft Square security pin from Ace Hardware
Hinges installed with 5/16" shaft Square security pin from Ace Hardware
0 2016/08/29 09:53:26 joelsmithd
holes drilled out to 7/16" to accommodate new stronger bushing/bearing McMaster part 2938T5

http://www.mcmaster.com/#2938t5/=13xrmvw
holes drilled out to 7/16" to accommodate new stronger bushing/bearing McMaster part 2938T5 http://www.mcmaster.com/#2938t5/=13xrmvw
0 2016/08/29 09:53:32 joelsmithd
Finished result from the top
Finished result from the top
0 2016/08/29 10:09:42 joelsmithd
quick look at what the bottom looked like finished up - you can see a few areas where I really pressed and squished the liquid nails into the mesh
quick look at what the bottom looked like finished up - you can see a few areas where I really pressed and squished the liquid nails into the mesh
0 2016/08/29 10:09:50 joelsmithd
Fml
Fml
0 2016/09/09 12:07:04 joelsmithd
Fml
Fml
0 2016/09/09 12:07:25 joelsmithd
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