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JTR70
February 26, 2019
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0 2019/02/26 19:56:46 JTR70
0 2019/02/26 20:00:09 JTR70
0 2019/02/26 20:02:35 JTR70
Long way yet to go but it was nice to begin back filling that hole
Long way yet to go but it was nice to begin back filling that hole
0 2019/02/26 20:09:24 JTR70
Many test fits and mock ups with the heater core and A/C condensor along the way to get the needed clearance while trying my best to keep them in thier stock positions as closely as possbile so the dash and all the factory ducting could be maintained.
Many test fits and mock ups with the heater core and A/C condensor along the way to get the needed clearance while trying my best to keep them in thier stock positions as closely as possbile so the dash and all the factory ducting could be maintained.
0 2019/02/26 20:11:19 JTR70
Slowly jig sawing the wall starting at the top. Reusing  as much of the original sectrions as I could.
Slowly jig sawing the wall starting at the top. Reusing as much of the original sectrions as I could.
0 2019/02/26 20:19:07 JTR70
Both sides where reset at more relaxed angles to give the neede head and valve cover clearance.
Both sides where reset at more relaxed angles to give the neede head and valve cover clearance.
0 2019/02/26 20:21:47 JTR70
Many test fits and mock ups with the heater core and A/C condenser along the way to get the needed clearance while trying my best to keep them in their stock positions as closely as possible so the dash and all the factory ducting could be maintained.
Many test fits and mock ups with the heater core and A/C condenser along the way to get the needed clearance while trying my best to keep them in their stock positions as closely as possible so the dash and all the factory ducting could be maintained.
0 2019/02/26 20:24:49 JTR70
0 2019/02/26 20:29:47 JTR70
Both sections set at more relaxed angles to allow for the needed head and valve cover clearance.
Both sections set at more relaxed angles to allow for the needed head and valve cover clearance.
0 2019/02/26 20:31:51 JTR70
Many test fits and mock ups with the heater core and A/C condenser along the way to get the needed clearance while trying my best to keep them in their stock positions as closely as possible so the dash and all the factory ducting could be maintained.
Many test fits and mock ups with the heater core and A/C condenser along the way to get the needed clearance while trying my best to keep them in their stock positions as closely as possible so the dash and all the factory ducting could be maintained.
0 2019/02/26 20:33:44 JTR70
Long way to go but it was nice to begin the process of backfilling that hole.
Long way to go but it was nice to begin the process of backfilling that hole.
0 2019/02/26 20:34:29 JTR70
0 2019/02/26 22:43:19 JTR70
Started playing around with relief shapes to clear around the header.
Started playing around with relief shapes to clear around the header.
0 2019/02/26 22:45:12 JTR70
but at the same time not intrude too deeply into the eventual A/C evaporator box.
but at the same time not intrude too deeply into the eventual A/C evaporator box.
0 2019/02/26 22:47:03 JTR70
A test fit with the header. More clearance shaping to do.
A test fit with the header. More clearance shaping to do.
0 2019/02/26 22:48:46 JTR70
but it was at least moving forward in the right direction.
but it was at least moving forward in the right direction.
0 2019/02/26 22:50:32 JTR70
Eventually got the shape clearance with the runner.
Eventually got the shape clearance with the runner.
0 2019/02/26 22:52:19 JTR70
The runner gets within a half inch from the wall for just a second then tapers away as it moves down. Its going to get a little warm through here but its a tight fit anyway I slice it.
The runner gets within a half inch from the wall for just a second then tapers away as it moves down. Its going to get a little warm through here but its a tight fit anyway I slice it.
0 2019/02/26 22:54:25 JTR70
The new shape relief for the valve cover  also coming along.
The new shape relief for the valve cover also coming along.
0 2019/02/26 22:56:38 JTR70
Took alot of time and planning just to get this far but the bright side was the hole in this fire wall was getting smaller. 
More later...
Thanks for looking!
Justin
Took alot of time and planning just to get this far but the bright side was the hole in this fire wall was getting smaller. More later... Thanks for looking! Justin
0 2019/02/26 22:58:37 JTR70
Felief shape in and around the header most of the way in at this point. Adding in a filler strip to complete the top.
Felief shape in and around the header most of the way in at this point. Adding in a filler strip to complete the top.
0 2019/02/27 12:00:44 JTR70
Getting the clearance I'm looking for.
Getting the clearance I'm looking for.
0 2019/02/27 12:03:30 JTR70
Its a frankenstien mess but it just has to do its job and stay out of everyone's way in the end.
Its a frankenstien mess but it just has to do its job and stay out of everyone's way in the end.
0 2019/02/27 12:04:50 JTR70
By this point I just needed it closed.
By this point I just needed it closed.
0 2019/02/27 12:07:00 JTR70
0 2019/02/27 12:09:16 JTR70
0 2019/02/27 12:11:00 JTR70
Ample clearance  is what kept me moving forward.
Ample clearance is what kept me moving forward.
0 2019/02/27 12:12:18 JTR70
Also beginning modifications to the evaporator box and A/C core unit itself. 
Thanks for looking! Justin
Also beginning modifications to the evaporator box and A/C core unit itself. Thanks for looking! Justin
0 2019/02/27 12:14:42 JTR70
Had the basic relief shape cut into the housing to make way for the new fire wall shape while still allowing it to mount in its original position with the heater core and blower motor.  Now it was onto the core.
Had the basic relief shape cut into the housing to make way for the new fire wall shape while still allowing it to mount in its original position with the heater core and blower motor. Now it was onto the core.
0 2019/02/27 23:54:06 JTR70
0 2019/02/27 23:57:15 JTR70
Better but still not enough clearance. That lower capillary loop had to go back.
Better but still not enough clearance. That lower capillary loop had to go back.
0 2019/02/28 00:00:59 JTR70
Very slowly colasping the intermediate fins allowing this lower loop to roll back.  Its alloy so mild spanks with a dead blow was all it took.  Again care was taken not to breach or crush the capillary tubes themselves and as long as that didn't happen this unit will still work fine.
Very slowly colasping the intermediate fins allowing this lower loop to roll back. Its alloy so mild spanks with a dead blow was all it took. Again care was taken not to breach or crush the capillary tubes themselves and as long as that didn't happen this unit will still work fine.
0 2019/02/28 00:03:21 JTR70
Most of the way there. More fine adjustments sure to come and I still have close that hole but its all with striking distance  at the very least.
Most of the way there. More fine adjustments sure to come and I still have close that hole but its all with striking distance at the very least.
0 2019/02/28 00:07:57 JTR70
Back to closing up this hole. Thanks for looking!
Justin
Back to closing up this hole. Thanks for looking! Justin
0 2019/02/28 00:11:20 JTR70
Removing whats left of the original flange for a pattern. Through my ownership of this truck this area was zip wheeled and hastely wired welded back together then this last time cut with a plasma so gluing it back together wasn't an option.
Removing whats left of the original flange for a pattern. Through my ownership of this truck this area was zip wheeled and hastely wired welded back together then this last time cut with a plasma so gluing it back together wasn't an option.
0 2019/02/28 12:03:10 JTR70
Started with a section of heeled over 20 guage and began shrinking and stretching to suit.
Started with a section of heeled over 20 guage and began shrinking and stretching to suit.
0 2019/02/28 12:06:57 JTR70
repeated test fits against the apron itself to either relax or tighten more whare needed.
repeated test fits against the apron itself to either relax or tighten more whare needed.
0 2019/02/28 12:08:52 JTR70
Having these jaws on hand made these new sections possible.
Having these jaws on hand made these new sections possible.
0 2019/02/28 12:10:41 JTR70
Close as I'm going to get...
Close as I'm going to get...
0 2019/02/28 12:12:34 JTR70
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