Another Custom Tube Bumper
#1
Another Custom Tube Bumper
Bored at work today. So I thought I would finish my Bumper Build page.
Heres the final result.

Larger Pic: http://www.mudrunner.ca/bumper/bumper12.jpg
First Thing I did was bring the DOM Tube to my buddy that works at a muffler shop and had 4 Mandrel 90Degree bends done for a 12pack of beer
(4 of which I drank) .
Next I started to mock up where I wanted everything to sit.

Larger Pic: http://www.mudrunner.ca/bumper/bumper3.jpg

Larger Pic: http://www.mudrunner.ca/bumper/bumper4.jpg
With that all layed out it was time to figure out how to attached the tube to the frame. This are the pieces I came up with after many pieces of cardboard. The smaller pieces of tube are to attach the upper and lower tubes together, they are simply fish eye notched with a grinder

Larger Pic: http://www.mudrunner.ca/bumper/bumper13.jpg

Larger Pic: http://www.mudrunner.ca/bumper/bumper2.jpg
Bogger Welds (No gas so lots of grinding)

Larger Pic: http://www.mudrunner.ca/bumper/bumper6.jpg

Larger Pic: http://www.mudrunner.ca/bumper/bumper5.jpg
Heres the final result.

Larger Pic: http://www.mudrunner.ca/bumper/bumper12.jpg
First Thing I did was bring the DOM Tube to my buddy that works at a muffler shop and had 4 Mandrel 90Degree bends done for a 12pack of beer
(4 of which I drank) .Next I started to mock up where I wanted everything to sit.

Larger Pic: http://www.mudrunner.ca/bumper/bumper3.jpg

Larger Pic: http://www.mudrunner.ca/bumper/bumper4.jpg
With that all layed out it was time to figure out how to attached the tube to the frame. This are the pieces I came up with after many pieces of cardboard. The smaller pieces of tube are to attach the upper and lower tubes together, they are simply fish eye notched with a grinder

Larger Pic: http://www.mudrunner.ca/bumper/bumper13.jpg

Larger Pic: http://www.mudrunner.ca/bumper/bumper2.jpg
Bogger Welds (No gas so lots of grinding)

Larger Pic: http://www.mudrunner.ca/bumper/bumper6.jpg

Larger Pic: http://www.mudrunner.ca/bumper/bumper5.jpg
Last edited by 4Hummer; Feb 8, 2006 at 08:04 AM.
#2
And here it is getting painted.
Shackle Mount, and Piece to frame

Larger Pic http://www.mudrunner.ca/bumper/bumper7.jpg
Over head View

Larger Pic http://www.mudrunner.ca/bumper/bumper8.jpg

Larger Pic http://www.mudrunner.ca/bumper/bumper10.jpg

Larger Pic http://www.mudrunner.ca/bumper/bumper13.jpg

Larger Pic http://www.mudrunner.ca/bumper/bumper12.jpg

Larger Pic http://www.mudrunner.ca/bumper/rearbumper_preview.jpg
Total cost for Steel and Beer was under $200.00 Canadian.
Only pic thats missing is where I tie the Sides of the bumper into the frame. for side impact stregth.
More pics on my website. http://www.mudrunner.ca
Shackle Mount, and Piece to frame

Larger Pic http://www.mudrunner.ca/bumper/bumper7.jpg
Over head View

Larger Pic http://www.mudrunner.ca/bumper/bumper8.jpg

Larger Pic http://www.mudrunner.ca/bumper/bumper10.jpg

Larger Pic http://www.mudrunner.ca/bumper/bumper13.jpg

Larger Pic http://www.mudrunner.ca/bumper/bumper12.jpg

Larger Pic http://www.mudrunner.ca/bumper/rearbumper_preview.jpg
Total cost for Steel and Beer was under $200.00 Canadian.
Only pic thats missing is where I tie the Sides of the bumper into the frame. for side impact stregth.
More pics on my website. http://www.mudrunner.ca
Last edited by 4Hummer; Feb 8, 2006 at 08:12 AM.
#4
Looks good. I strongly sugest bracing the wrap arounds to the frame. Those plate brakets will flex alot, when you land the wrap arounds on trees and stuff. My allpro bumper has crushed the quarter more than once, before I braced it.
#5
Originally Posted by 4rnr
Looks good. I strongly sugest bracing the wrap arounds to the frame. Those plate brakets will flex alot, when you land the wrap arounds on trees and stuff. My allpro bumper has crushed the quarter more than once, before I braced it.
Yup they have allready been braced. From the sides to the frame. DOnt have a pic of that.
I will be tieing this bumper into my sliders via a rock rail very soon.
#6
Contributing Member
Joined: Dec 2003
Posts: 3,659
Likes: 0
From: Between a rock and a hard place, AZ
Looks sweet, Mike. I'm hoping with a bit of tax return money I can get started on my sliders and bumper... But I'm not holding my breath...
Anyway, looks great, amigo.
Anyway, looks great, amigo.
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#9
Originally Posted by Vagrant No2
I started a thread a couple of weeks ago regarding a 'home build' bumper like this . Do you have the plans for this to pass on , or was it just a build as you go project ?
Build as you go.... 12 feet DOM, 12 Inches of reciever bar. Those two piece's of flat stock and away you go. It really is pretty easy once you get at it.
Like a said Get the Bends done at a muffler shop and start figuring things out.
Last edited by 4Hummer; Feb 8, 2006 at 11:32 AM.
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