95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

Locked up drum brake adjuster

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Old Jul 29, 2017 | 04:57 AM
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Toyroja's Avatar
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Exclamation Locked up drum brake adjuster

Cleaned up rear drums on my 96 4Runner (15 inch wheels), drum is back on and tried to adjust through the hole in the backing plate (drivers side). Tightened the shoes too much and can not get the star wheel adjuster to back off! Ebrake is off and I am using a small screw driver to push the adjusting lever out of the way so it doesn't hold the star wheel. Can't get it to budge...fully locked up. Panic about to ensue. Note the teeth on the star wheel adjuster are so small a regular brake spoon is too thick to engage the teeth. Before I put the drum back on, I cleaned the adjuster and it worked fine- no rust or gunk. Also I am inserting the screw driver in the hole at an upward angle to grab the star wheel and pushing downward (correct?), but when I push too hard (it still not moving) the tool slips off and no joy. Yup also pushing in with a small screw driver to push the adjuster lever clear of the teeth. What else can I try??? "Please Hep me he said"
thanks
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Old Jul 29, 2017 | 11:12 AM
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Try a straight-pointed pick tool to push or a precision type screwdriver. The brake adjusting lever tool does work. It's all about how you maneuver it. To retract, driver side adjuster wheel is clockwise facing front, passenger side is counter-clockwise facing front. I find that the tool is most effective using the elbow that's closest to 90 deg. Let me know if that doesn't make sense. If the vehicle is not on a level surface, it will bind the brakes a bit. It's a PITA, but keep at it.

Last edited by 75w90mantraN; Jul 29, 2017 at 11:16 AM.
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Old Jul 29, 2017 | 11:25 AM
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It feels like its too thick, but it's not...hard to believe when you're not able to see it behind the drum. Funny how it does when you remove the drum. Once you engage the adjuster pull up as you pivot the tool, to retract. That equates to the clockwise and counter-clockwise movements described above.
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Old Jul 29, 2017 | 12:45 PM
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Originally Posted by Toyroja
..I cleaned the adjuster and it worked fine- no rust or gunk. ...
You lubricated the thread with high-temp grease?
And this...
Originally Posted by 75w90mantraN
... driver side adjuster wheel is clockwise facing front, passenger side is counter-clockwise facing front. ....
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Old Jul 29, 2017 | 12:49 PM
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Thanks for the reply! If I understand correctly, I was going the wrong direction on the drivers side (but that's what my Haynes manual said to do). You mean I should be standing at the back of the truck looking toward the front and should make the star wheel turn clockwise?
Will give your suggestions a try. Have a great weekend.
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Old Jul 29, 2017 | 01:07 PM
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Yup (counter-clockwise if its the passenger side). Haynes screwed me over too. So I wrote my own notes. I believe my drums are still good...52k miles later.

Last edited by 75w90mantraN; Jul 29, 2017 at 01:09 PM.
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Old Jul 29, 2017 | 03:08 PM
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Success

Thanks 75w90!!!! Jacked the body up higher to get more room for the brake tool and had the shoes backed off and drum removed in 5 minutes! Yippeeeee. Need to get a new star wheel adjuster as I buggered up the original, my bad for going in the wrong direction. You made my day getting me on the right track. Have a great evening.
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Old Jul 29, 2017 | 03:25 PM
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likewise!

Last edited by 75w90mantraN; Jul 29, 2017 at 03:27 PM.
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