95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

231 mm Brake Upgrade PROBLEM on 01 Taco

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Old Mar 20, 2012 | 02:18 PM
  #1  
Baloo's Avatar
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231 mm Brake Upgrade PROBLEM on 01 Taco

Ran into a problem upgrading my 2001 Toyota Tacoma dbl cab to the 231 mm Tundra Brakes. The Tacoma uses a banjo fitting, which as I read through the many write-ups didn't see any mention of. In fact one writeup on t4r.org showed the 231mm install with the banjo fitting.

In either case, I am kinda stuck on what to do and wanted to see what others have done. Don't want to have to put back together and double work, so without a vehicle till I figure this out.

This is the old caliper



This is the bolt for the banjo fitting;



This the the new caliper, which generally uses a hardline fitting;



Any suggestions?
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Old Mar 21, 2012 | 01:54 AM
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My initial thought would be to purchase a set of '96-'02 4Runner hardlines - the short section of brake line attached to the hub upright. That should solve your issue.


Andreas
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Old Mar 22, 2012 | 06:37 PM
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From: Youfalla, Al
Seems like a seen a thread saying the person upgrading his brakes drilled out the hardline fitting just enough to allow the banjo fitting to seat in the caliper. Just a thought.
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Old Mar 23, 2012 | 05:22 AM
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Originally Posted by aowRS
My initial thought would be to purchase a set of '96-'02 4Runner hardlines - the short section of brake line attached to the hub upright. That should solve your issue.


Andreas
Yep.

:wabbit2:
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Old Mar 23, 2012 | 07:11 AM
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I'd also get the 4runner hardlines. When I did mine everything fit together really nicely.
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Old Mar 23, 2012 | 08:31 AM
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Originally Posted by trx125
Seems like a seen a thread saying the person upgrading his brakes drilled out the hardline fitting just enough to allow the banjo fitting to seat in the caliper. Just a thought.
This is a fantastically BAD idea. High pressure hydraulic systems don't need drilled out fittings that *might* work.

Spend the few bucks and get the correct lines to do it right the first time
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