84-85 Trucks & 4Runners 2nd gen pickups and 1st gen 4Runners with solid front axles

84 Exhaust Manifold Cast Iron?

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Old Oct 11, 2010 | 11:51 AM
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84YotaBuck's Avatar
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84 Exhaust Manifold Cast Iron?

Just looking to verify if the exhaust manifold on a 84 22r is Cast Iron, found a nice big crack in mine today where the 4 turn into 1 and contemplating welding it up, but I know welding cast iron can be a pain.
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Old Oct 11, 2010 | 11:54 AM
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Yes.

It is cast iron.
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Old Oct 11, 2010 | 11:57 AM
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K, Thanks, hopefully that welding class I took will come in handy since we talked about welding cast iron. I'll pre-heat it by running the engine and weld it up then!
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Old Oct 11, 2010 | 02:40 PM
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Welded it up, was a good size crack. Pre-heated by running the engine, welded it up, then peened it for a while as it cooled, then closed the hood to retain some of the heat and let it cool for an hour or so, seems to be good.
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Old Oct 11, 2010 | 02:44 PM
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Originally Posted by 84YotaBuck


Welded it up, was a good size crack. Pre-heated by running the engine, welded it up, then peened it for a while as it cooled, then closed the hood to retain some of the heat and let it cool for an hour or so, seems to be good.
There is more to it than that when welding cast iron: http://www.lincolnelectric.com/knowl...ronpreheat.asp

James
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Old Oct 11, 2010 | 03:03 PM
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not much more...bought the only difference is keeping it warm, letting it cool down slowly.

i think he'll be perfectly fine lol

Nice Job!!!
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Old Oct 11, 2010 | 05:56 PM
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A note for the next time you need to weld up a crack, especially in cast iron. Find the very ends of the crack, and drill a hole at the very ends of the crack. Does not have to be a very big hole. A crack cannot jump a hole. If you did not, even if your weld was good, it will most likely continue the crack later. Then grind it out, and weld it up with a stick welder, 6011, or flux core.

Good work, Later
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