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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

EGR/Vaccum Question?

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Old Mar 31, 2009 | 05:14 PM
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Kiroshu's Avatar
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From: NC
EGR/Vaccum Question?

You all know where the EGR valve tub goes into the intake i want to know how long or far the hole is inside the intake where the EGR goes. I'm trying to clean it and want to know best way how.
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Old Mar 31, 2009 | 08:23 PM
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I assume you are asking about the 4 cyl, in which case I won't be of much help ....

On the 6 cylinder, the egr tube is about 10" long, and fits into a hole in the plenum that is about 1/8" bigger all around. Mine was so fouled that I almost couldn't pull the EGR tube out. Then how do you get in there? (You come in from the throttle end, but it's still not big enough to even put your hand in.)

In the end, I removed the plenum (part of a head job) and soaked it in dishwasher detergent. I used a bottle brush to scrub out as much crud as I could. Then I used a 1/2" square stick to scrape the dried hard stuff remaining after the oil was washed off by soaking.

Did it help? Oh, yeah. Before: my A/C and power steering idle-up didn't work, after: they did.
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Old Mar 31, 2009 | 11:10 PM
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depends on the year- the earlier ones had the EGR tube go about 75-80% of the way from the rear of the manifold to the front and later had the EGR tube go about 50%
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Old Apr 1, 2009 | 11:34 AM
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Originally Posted by abecedarian
depends on the year- the earlier ones had the EGR tube go about 75-80% of the way from the rear of the manifold to the front and later had the EGR tube go about 50%
Mines an 86 22re. So it really does go up that far...So mine being an early 22re would be almost to the throttle plate? Any suggestions on cleaning it out or if needed?
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Old Apr 1, 2009 | 01:15 PM
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From: Lake City, Fl
my 91 looked like it came all the way to the front and dumped out right onto the TB

the combination of that and running a rich mixture becaues of a bad O2 sensor lead to this:






the first picture is of the upper manifold with the TB removed, and the second one is of the back-side of the TB...

nasty stuff...


oh and if it helps, here's a shot of INSIDE the upper plentum; you can see the EGR tube on the right side of the picture (technically it's the top-left of the plentum; the picture is on it's side) and it's actually part of the plentum


Last edited by iamsuperbleeder; Apr 1, 2009 at 01:16 PM.
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