The Fab Shop Tube buggies, armor protection and anything else that requires cutting, welding, or custom fab work

Internal vs. Exo cage

Old Jun 11, 2007 | 05:26 PM
  #21  
xcmountain80's Avatar
Registered User
 
Joined: Jul 2004
Posts: 1,921
Likes: 0
From: Jupiter, FL
Exo for sure, I watched a 1st gen take a sketchy line and roll down the hill this past weekend.

Aaron
Reply
Old Jun 12, 2007 | 05:50 AM
  #22  
Volcom's Avatar
Thread Starter
Registered User
 
Joined: Aug 2004
Posts: 1,209
Likes: 0
From: Pueblo, CO
Originally Posted by tc
I think you're too tied up on connecting the two cages together. I think that adds a TON of complexity for minimal benefit.

Just build an exo over the front and an inner in the back over the passengers and be done with it!
I don't think an exo will survive a hard flop if it just ends with a vertical B pillar. It needs some triangulation to keep it upright. Same with an internal cage. The B pillar would need some support to keep it folding forward.

I'm not worried about the crush factor, it's the pushing of the cage/exo either rearward or forward.
Reply
Old Jun 12, 2007 | 07:03 AM
  #23  
Pest's Avatar
Registered User
 
Joined: Feb 2007
Posts: 341
Likes: 0
From: Westminsterl, CO
Originally Posted by xcmountain80
Exo for sure, I watched a 1st gen take a sketchy line and roll down the hill this past weekend.

Aaron
And then?? Damage, pictures, details!
Reply
Old Jun 12, 2007 | 09:25 AM
  #24  
tc's Avatar
tc
Contributing Member
 
Joined: Nov 2005
Posts: 8,875
Likes: 3
From: Longmont, CO
Originally Posted by Volcom
I don't think an exo will survive a hard flop if it just ends with a vertical B pillar. It needs some triangulation to keep it upright. Same with an internal cage. The B pillar would need some support to keep it folding forward.

I'm not worried about the crush factor, it's the pushing of the cage/exo either rearward or forward.
I think the winshield bars will hold it in a sideways rollover. As to the front/rear, I agree the pix above are a little weak in that regard, but you could easily tie the top corner of the cab cage down and back to a support along the side of the bed. Essentially build a full exo for a pickup, then an internal cage to protect the rear passengers.
Reply
Old Jun 12, 2007 | 09:37 AM
  #25  
04 Rocko Taco's Avatar
Contributing Member
 
Joined: Jun 2006
Posts: 4,047
Likes: 0
Originally Posted by tc
I think the winshield bars will hold it in a sideways rollover. As to the front/rear, I agree the pix above are a little weak in that regard, but you could easily tie the top corner of the cab cage down and back to a support along the side of the bed. Essentially build a full exo for a pickup, then an internal cage to protect the rear passengers.
I've got to say, I'm with TC on this one. Make a full exo like for a pickup, let it run around the cab where you desire, and down the outside of the bed, then, use the stock roll bar to build off of and build an internal cage inside where the rear hardtop would go. I think that would look great!!
Reply
Old Jun 14, 2007 | 05:57 AM
  #26  
Volcom's Avatar
Thread Starter
Registered User
 
Joined: Aug 2004
Posts: 1,209
Likes: 0
From: Pueblo, CO
Well, I'm thinking of just exo'ing the thing.

Here's a picture of an exo'd 4Runner that I like the design of the exo.

Reply
Old Jun 14, 2007 | 09:35 AM
  #27  
xcmountain80's Avatar
Registered User
 
Joined: Jul 2004
Posts: 1,921
Likes: 0
From: Jupiter, FL
Originally Posted by Pest
And then?? Damage, pictures, details!
No damage! Just rolled a few times landed rubber side down and back on the throttle, well after a quick cleanup of tools.

AAron
Reply
Old Jun 14, 2007 | 10:42 AM
  #28  
tc's Avatar
tc
Contributing Member
 
Joined: Nov 2005
Posts: 8,875
Likes: 3
From: Longmont, CO
In college, my Senior Design advisor made NHRA roll cages, and he taught us quite a bit about how to make a strong cage.

The exo above violates a lot of those rules. Triangles are good, squares are bad. All the tubes need to come together in nodes (all to the same place, not offset). For example, the upper and lower fender hoops need to meet the A-Pillar bar at the same spot - not offset by the 6" or so. There needs to be at least another piece in the back connecting the little stub above the wheel arch to the spreader across the top. A LOT more triangulation.

There was a great explanation of all this on Xtreme4x4 last week BTW.
Reply
Old Jun 14, 2007 | 12:29 PM
  #29  
Volcom's Avatar
Thread Starter
Registered User
 
Joined: Aug 2004
Posts: 1,209
Likes: 0
From: Pueblo, CO
I agree with the more triangulation. I think the top bar and middle bar in the rear need at least one \/. Front fender-wise, I probably would do something different. Maybe just the one lower fender bar and not the upper bar. I would still run a horizontal cowl bar though.
Reply
Old Jun 14, 2007 | 06:44 PM
  #30  
GA854R's Avatar
Registered User
 
Joined: Apr 2006
Posts: 56
Likes: 0
Internals are stronger hands down, easier to have correct bracing and gusseting. How many of you guys responding have cages? Exo Cages add more weight to already top heavy rig and most end up looking like a jungle gym. I would rather save my life and my passenger than save sheet metal.
Reply
Old Jun 14, 2007 | 07:21 PM
  #31  
Hayes's Avatar
Registered User
 
Joined: Apr 2006
Posts: 2,018
Likes: 0
From: Aurora, CO
I am for an exo to save interior space.

That said, when I am ready for a cage, it will be just this far :::picture me holding my thumb and pointer finger very close together::: on the side of street legal.
Reply
Old Jun 15, 2007 | 11:42 AM
  #32  
westy44runner's Avatar
Registered User
 
Joined: Aug 2004
Posts: 976
Likes: 0
From: AZ
There is nothing wrong with a properly built exo. However on 4runners especially, an internal cage is generally required to get the proper bracing. That said, I have a exo cage on my pickup and it has saved my windshield and pillars before. I like having the added protection, mine is a basic exo with most of the bracing and tube protecting the cab area.

There are trade offs, as with everything. Interior space is maximized with an exo, but gas mileage decreases.

Cant remember if it was mentioned before, but 300sniper on PBB has a real nice exo on his 1st gen 4runner.
Reply
Old Jun 15, 2007 | 09:13 PM
  #33  
Volcom's Avatar
Thread Starter
Registered User
 
Joined: Aug 2004
Posts: 1,209
Likes: 0
From: Pueblo, CO
Originally Posted by MtnToys
300sniper rig might give a few ideas on tying the cage through the body
http://www.pirate4x4.com/forum/showt...=227069&page=5
Originally Posted by westy44runner
Cant remember if it was mentioned before, but 300sniper on PBB has a real nice exo on his 1st gen 4runner.
His 4Runner is one of the best looking 1st Gen's on Pirate IMO. Thanks for the heads up on his cage design.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ashamsuddin
General Vehicle Related Topics (Non Year Related)
17
Jul 22, 2024 03:59 AM
I8URSVT
Vehicles - Parting Out
10
Jan 15, 2016 07:25 PM
83yotastockR
86-95 Trucks & 4Runners (Build-Up Section)
11
Nov 10, 2015 06:54 AM
1965chevy
86-95 Trucks & 4Runners (Build-Up Section)
1
Sep 20, 2015 07:33 PM
mxdw88
86-95 Trucks & 4Runners
1
Sep 20, 2015 03:13 AM


Thread Tools
Search this Thread

All times are GMT -8. The time now is 03:58 PM.