95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

Porting a 22re intake plenum and manifold

Thread Tools
 
Search this Thread
 
Old Mar 22, 2005 | 07:03 PM
  #1  
Yamaha+Toyota=Fun's Avatar
Thread Starter
Contributing Member
 
Joined: Oct 2004
Posts: 1,078
Likes: 0
From: Bellingham, Washington and Ketchikan, Alaska
Porting a 22re intake plenum and manifold

I recently have come across a complete 22re fuel injection setup. I was wondering if anyone had ported the manifold and plenum. It probally would be hard to do with a dremel, but I have acess to a media blaster. toyotaperformance.com uses media blasting to port there intake stuff. Has anyone done anything like this? Would it be worth doing? Anyone know where a write up is on boring out a throttle body? I know <96_runner> (I think) bored his throttle body himself, but he has a 3.4. Can't be much different from a 22re right?
Reply
Old Mar 23, 2005 | 08:16 AM
  #2  
roger's Avatar
Registered User
 
Joined: Jun 2004
Posts: 483
Likes: 0
From: Austin, TX
I've done it before, but not on a Yota. We used a pneumatic die grinder and a port and polish kit from Standard Abrasives. It's a pretty simple process, if a little time consuming. Performance-wise, it will help, but don't expect miracles. Check out Summit Racing for P&P kits.
Reply
Old Mar 23, 2005 | 02:27 PM
  #3  
Yamaha+Toyota=Fun's Avatar
Thread Starter
Contributing Member
 
Joined: Oct 2004
Posts: 1,078
Likes: 0
From: Bellingham, Washington and Ketchikan, Alaska
Are you talking about the plenum or the throttle body? Any other thing you could do to the whole FI system to get some power?
Reply
Old Mar 24, 2005 | 08:20 AM
  #4  
roger's Avatar
Registered User
 
Joined: Jun 2004
Posts: 483
Likes: 0
From: Austin, TX
We port matched the intake and exhaust manifolds to the ports on the cylinder head (using the gaskets as a template) and smoothed the casting flash in the head and intake manifold. We also smoothed out the tops of the combustion chambers. This was on a '90 CRX. You have to have the head off to do all that, but I imagine the process would be similar for the throttle body, except you won't have a gasket to use as a guide; you'd just be boring it out and removing unnecessary material.
Reply
Old Mar 24, 2005 | 08:42 AM
  #5  
4Crawler's Avatar
Contributing Member
20 Year Member
iTrader: (3)
 
Joined: Jun 2002
Posts: 10,821
Likes: 34
From: SF Bay Area, CA
I used an over bored throttle body and the larger gasket with it to gasket match the intake on the plenum. Trace the gasket opening and grind out the material to fit. On the intake, there is a coolant passage behind the TB, so you can't remove as much material as you would like, but better than nothing. I just used an air die grinder and some steel and carbide burrs.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
RatOmeter
86-95 Trucks & 4Runners
15
Oct 22, 2015 03:17 PM
justdifferentials
Just Differentials
1
Sep 17, 2015 06:14 PM
whereAreMyPants
86-95 Trucks & 4Runners
2
Jul 22, 2015 03:32 AM
87blyota
86-95 Trucks & 4Runners
3
Jul 10, 2015 04:31 AM




All times are GMT -8. The time now is 10:21 PM.