95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

Light Mounts-fabbing

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Old Oct 21, 2004 | 06:20 AM
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Light Mounts-fabbing

I have a surco safari rack...and just bought some hellas. has anyone fabbed thier own light mounts? i think they are 40 a pair and im gonna need 3 pairs. Thats more than i spend on my lights!! if u fabbed your own..could you post some pics and how u did it. sounds trivial, but thanks

Matt
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Old Oct 21, 2004 | 10:05 AM
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Originally Posted by Localmotion
I have a surco safari rack...and just bought some hellas. has anyone fabbed thier own light mounts? i think they are 40 a pair and im gonna need 3 pairs. Thats more than i spend on my lights!! if u fabbed your own..could you post some pics and how u did it. sounds trivial, but thanks

Matt
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Old Oct 22, 2004 | 09:11 AM
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go to the hardware store and browse around...just get some L brackets and bolt em on?
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Old Oct 22, 2004 | 09:19 AM
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Yeah, it sucks. I got mine for less than $30 pair at Summit racing, hey are A1 quality though. Very sturdy so the weight of the lights dont make em' bounce around.

Lamm
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Old Oct 22, 2004 | 01:10 PM
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someone should post pics of light mounts so he can see the basic design of them. i'd personally like to see myself aswell. some folks are much better learners with pictures, i'm like a big 4yr old!
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Old Oct 26, 2004 | 06:17 PM
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Did anyone fab thier own Light mounts? Maybe i should just buy them
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Old Oct 26, 2004 | 07:41 PM
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I'll post pics of the ones made for my wilderness rack, tomorrow (when it's light out so I can get a good picture of them). You can easily use the same concept for your surco.
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Old Oct 26, 2004 | 08:48 PM
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Originally Posted by flyAddict
I'll post pics of the ones made for my wilderness rack, tomorrow (when it's light out so I can get a good picture of them). You can easily use the same concept for your surco.
awesome. Thank you
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Old Oct 27, 2004 | 07:40 AM
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Thumbs up Illustration instead of pictures

Well I haven't had a chance to take a picture, but I drew you a picture. Mine are made by Wilderness (Garvin-Industries) and are the illustration in the upper right corner. The alternate is middle bottom. It would be far easier to make those bends...Also my brackets are made from 1/4 steel, ti's hard to bend without the proper equipment. They are also powder coated, which is nice and I think makes it worth it.
Attached Files
File Type: pdf
LightBrackets.pdf (44.8 KB, 357 views)
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Old Dec 9, 2004 | 08:47 PM
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Dude, Surco makes them and autoeverything.com sells them for $29 bucks a pair. They are well worth it. Powdercoated for starters and they clamp to your rack so you dont have to butcher your rack with holes...... and you can change configurations for side and rear lights.
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Old Dec 9, 2004 | 08:56 PM
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on my explorer with a wrangler windshield.. i saw that stores sold a braket for adding lights to the wrangler windshield... well, i got some rubberized undercoating stuff that i already had... fired up the welded and welded on a plate that i cut with the sawzall and drilled.... total cost... about $1 for the metal...
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Old Dec 9, 2004 | 09:58 PM
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Thats what I was going to suggest...
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Old Dec 10, 2004 | 11:36 AM
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They're real simple, theres a plate with a hole big enough for the bolt to mount the light, and four smaller holes on one end to hold a "bridge" bracket that clamps over the surco rack railing. That sounds kind of complicated...they'd be realy easy to fab up.

I can post some pics too if you want em.

Fink
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Old Dec 10, 2004 | 11:42 AM
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Here's a real quick drawing of what mine look like. The piece to the right is the piece that actually attaches the light plate to the railing of the rack. That bridge bracket is as wide as the plate and there are four holes in them, the little humps on the picture is supposed to show the bolts on em...sorry for the bad quality.

I did it in 5 minutes so sorry if it doesn't look that great!

Fink
Attached Thumbnails Light Mounts-fabbing-image002.jpg  

Last edited by Fink; Dec 10, 2004 at 11:43 AM.
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Old Dec 10, 2004 | 03:58 PM
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Thanks guys, I tried to make the brackets like surco had....failure!! Instead i did this

http://www.picturetrail.com/gallery/...1358&members=1
I painted it black the other day


Matt
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Old Dec 10, 2004 | 04:03 PM
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Here are my homemade brackets. They are just out of some aluminum. I drilled holes in my Yak Rack and used plastic standoff's to mount them. Lot's of measuring to get it all even but the end result was great.





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Old Dec 10, 2004 | 04:05 PM
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That looks very good and clean! Good work!

Matt
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Old Apr 9, 2006 | 01:40 PM
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Matt, Did you ever make a bracket for the surco? Anyone else done it without drilling through the rack itself? What about a shovel mount?
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Old Apr 9, 2006 | 06:11 PM
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Lowes sells aluminum bars 1/8" x 2" x 36" that can be cut and bent/hammered into numerous configurations. The mounts I made required drilling into my rack. I made my shovel mounts using 1/8"x2"x4" aluminum bar and Quik-Fist mounts.

Originally Posted by cootees
Matt, Did you ever make a bracket for the surco? Anyone else done it without drilling through the rack itself? What about a shovel mount?
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Old Apr 9, 2006 | 06:12 PM
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I have the Urban rack and would like to get/make 2 sets of brackets as well. I could get a basic L bracket from HD, but I don't think it's thick enough metal. Any luck fabbing these for CHEAP?
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