95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

Holes too close together in frame?

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Old May 13, 2010 | 08:31 PM
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Holes too close together in frame?

I'm putting on front hitch on my tacoma and enlarged the wrong hole, so I ended up having to enlarge two holes, see left photo.

I plan to put a portable winch on the front of the truck.

Am I worrying too much about the two holes, which are about 3/4 inch and 3/8 apart?

There are two existing holes on the bottom of the frame that are about 3/4 inch apart in the right photo.

Or should I have the one holed welded closed? A friend said he could weld a but weld in the "extra" hole to fill it up? Or weld a small plate on there?

Here is a link to the instructions
http://www.hiddenhitch.com/fitguides/pdf/N65041.pdf

Thanks
Bill
Attached Thumbnails Holes too close together in frame?-0513102115.jpg   Holes too close together in frame?-0513102114.jpg  

Last edited by Billinsd; May 13, 2010 at 08:41 PM.
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Old May 14, 2010 | 12:27 AM
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I personally wouldn't worry about it. That part of the hitch mount is for added load bearing strength (vertical weight) ..vs something pushing or pulling on the hitch it'self (like winching). Which the two lower bolts are designed to take.

Having said that it doesnt take but a few minutes to weld in the upper hole (assuming thats the hole you enlarged accidentally) so it doesnt "hurt" anything to do that and might as well ya know?
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Old May 14, 2010 | 04:15 AM
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Weld and plate since you can.

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Old May 14, 2010 | 05:12 AM
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Thanks
Bill
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Old May 14, 2010 | 10:49 AM
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How should I plate the hole, when part of the hitch will cover it? Just plate half of the hole or would it be ok for the hitch cover to sit along part of the plate and part of the frame?
Thanks
Bill
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Old May 14, 2010 | 06:47 PM
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Here is another photo after I took off the front receiver, showing the area I need to plate.
Thanks
Bill
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Old May 14, 2010 | 07:03 PM
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Cut a slug or sleeve it with a piece of tubing, weld in, grind flush, install your hitch.

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Old May 14, 2010 | 08:26 PM
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Thanks a bunch
Bill
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Old May 14, 2010 | 10:53 PM
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Yeah what i'd do is just cut a piece of metal small enough to fit in there (a flat piece) .. Tube notches hammered flat make both great end caps for tubes and would work for this kind of situation. Just a filler piece of metal, hold in there, tack it in place then fill in the gaps. Grind flush. Bada bing bada boom

I doubt you have tube notches laying around, but incase anyone else is watching, ill post up what im talkn about for tube ends,





hehe..

I guess essentially putting a cap on the end of a tube is like filling your hole in your frame.. hole is a hole right? Sept my caps arent inside the tube but still...

Last edited by drew303; May 14, 2010 at 10:57 PM.
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Old May 14, 2010 | 10:57 PM
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or just weld a 1/4" p;ate across the whole thing and redrill the holes you need...
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Old May 14, 2010 | 11:07 PM
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Originally Posted by yotaman85
or just weld a 1/4" p;ate across the whole thing and redrill the holes you need...
That doesnt work ... didnt you see the hitch?
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Old May 14, 2010 | 11:09 PM
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Originally Posted by drew303
That doesnt work ... didnt you see the hitch?
no. i retract my previous statement...
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Old May 14, 2010 | 11:16 PM
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HaHa, no worries mate =)
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Old May 18, 2010 | 07:34 PM
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I got the holes filled. The welder used a couple small pieces and held them in there with a welding rod and welded around them, then grinded them. Now, I'm good to go, thanks all\
Bill
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