95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

gasket sheet...

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Old Mar 12, 2003 | 03:23 PM
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From: Olympia, WA
gasket sheet...

i had to go get a sheet of exhaust gasket, because i blew through my original gasket...i have headers, soo..i get this sheet, trace the design, get the shape cutout, but how in the heck am i supposed to get out anything else (the bolt holes, the exhaust port openings)...i cant bend the gasket, and theres metal in the middle of it...any idears?
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Old Mar 12, 2003 | 04:57 PM
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Put the sheet on the header, then rub it with a hard plastic handle from a screw driver. It should leave an imprint on the metal that you can then cut along.

Good luck
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Old Mar 12, 2003 | 05:04 PM
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already got pattern off of my old gasket..it wasnt old, just burned through due to a leak.....i just need to figure out how to cut out the center and stuff...razor blades dont go through the metal, and i cant find any damn hole punches...
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Old Mar 12, 2003 | 05:21 PM
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Use your original bolts and a hammer. Pound them on the gasket hard enough to leave an imprint. As for the center hole you need to use a box cutter. Use the hammer to tap the gasket against the surface its going on to leave an imprint and then use the boxcutter to follow the imprint.
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Old Mar 12, 2003 | 05:31 PM
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GNC-
I've used tinsnips for cutting a metal gasket in the past. Just drill a hole in the middle so you can start cutting.
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Old Mar 12, 2003 | 05:40 PM
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hahaha GNC...i shop there, too!....ill try the tinsnips..i tried them around the outer shape, but i just ended up bending the metal, instead of actually cutting it... ill figure it out though
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Old Mar 12, 2003 | 05:44 PM
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Actually I had the same problem with the metal bending so what I did was use a small jeweler's screw driver to scribe where I wanted it to break then cut perpendicular to that edge with the snips and bent the pieces until they broke. It took a while, but it worked.
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Old Mar 12, 2003 | 06:07 PM
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ooohh damn..this is gonna suck. oh well.
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Old Mar 12, 2003 | 07:50 PM
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hot damn, im falling in love with my Dremel ....thanks for the help btw!
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Old Mar 13, 2003 | 06:33 AM
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NP, you were working late it looks like.
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