sbarnesvta's 1992 Pickup Build-Up Thread
#62
Yesterday was a day to finish up a couple loose ends.
- Bleed brakes
- Reinstall bed
- Adjust pinion angle with bed and bumper installed
I had to drive the truck down to my shop (only a short drive) because i do not have a welder at my house.
- Install front shock hoops
- Install upper rear shock mount
- Burn in rear axle spring perches
- Fab up some new brake line mounts
Still left to do
- Bleed brakes
- Reinstall bed
- Adjust pinion angle with bed and bumper installed
I had to drive the truck down to my shop (only a short drive) because i do not have a welder at my house.
- Install front shock hoops
- Install upper rear shock mount
- Burn in rear axle spring perches
- Fab up some new brake line mounts
Still left to do
#63
I thought I lost a bunch of pictures, but i managed to dig them up of the swap.
Current status:
- Front shock hoops installed
- Front shocks installed
- Rear upper shock mount fabbed and mounted
- Rear shocks installed
- Brake line mounts finished (Still need to install springs to keep them out of the tires)
- All welding is complete for now
I have been driving the truck around town a little bit the last couple days and it is just about ready for a test run off-road to see what it will do.
Current status:
- Front shock hoops installed
- Front shocks installed
- Rear upper shock mount fabbed and mounted
- Rear shocks installed
- Brake line mounts finished (Still need to install springs to keep them out of the tires)
- All welding is complete for now
I have been driving the truck around town a little bit the last couple days and it is just about ready for a test run off-road to see what it will do.
#67
I need to get some shorter shocks or come up with a new rear shock mount because the shocks are currently limiting the flex in the front. As of right now I only have about 4" of down travel with the shocks. When I get that worked out I should be able to get another 6" or so out of the front end.
#70
I am really happy with the front end flexing, and once i get the rear figured out we should be good to go.
I still need to install the bump stops maybe ill get that done this week.
I also found a freshly rebuilt front drive shaft out of an 85 pickup that I am going to get tomorrow afternoon.
more pics to come.
I still need to install the bump stops maybe ill get that done this week.
I also found a freshly rebuilt front drive shaft out of an 85 pickup that I am going to get tomorrow afternoon.
more pics to come.
#71
I have not wired anything up yet, it is just installed for the moment to make sure everything fits. I am planning on pulling it off and etching all the labels into it. The plan so far is
1- Front Locker
2- Rear Locker
3- Front Lights
4- Rear Lights
5- CB/ Radio/ Interior Misc.
6- Not Use Yet

I need to still play around with the fitment a bit, but it is close.
1- Front Locker
2- Rear Locker
3- Front Lights
4- Rear Lights
5- CB/ Radio/ Interior Misc.
6- Not Use Yet

I need to still play around with the fitment a bit, but it is close.
Great build thread. Your truck is looking good.
#72
nice lookin truck bud...
i know nothing of sfa but to me it seems that the tire should line up with the wheel wells still? am i right? wrong? (most likely)
regardless good looking truck and congrats on finally finishing it.
i know nothing of sfa but to me it seems that the tire should line up with the wheel wells still? am i right? wrong? (most likely)
regardless good looking truck and congrats on finally finishing it.
#73
It was just a starting idea, I need to add 2 more LED's for each locker switch (locking, unlocking, and locked LED's) and it will be powercoated and cnc etched when it is done. I also need to play with the fitment a little more, but its coming alont
#74
thanks for the compliment,
As far as the axle being forward, it is about 1-2" further than normal. The point of this is the axle actually moves back as it travels up due to the shackle being in the rear of the spring. This also allows me to run larger tires and I can trim the bumper and front of the fender vs cutting the the rear fender and firewall which can be a PITA if you have to relocate all your electrical and ECU(on the passenger side).
Let me know if you have any other questions.
#76
Projects im hoping to finish before the end of the year.
- Larger tires 35" or 37" cant decide yet.
- Dual Cases (I have the second transfer case just need adapters and mounts)
- Rear E- Locker
- Rear Gear 5.29 front and rear
- new headers and exhaust
- tune up motor
Well see what gets done.
I have some more pics just need to upload them
- Larger tires 35" or 37" cant decide yet.
- Dual Cases (I have the second transfer case just need adapters and mounts)
- Rear E- Locker
- Rear Gear 5.29 front and rear
- new headers and exhaust
- tune up motor
Well see what gets done.
I have some more pics just need to upload them
#78
I decided now was the time to redo my switch panel and get my e-locker wiring going.
I didn't like the spacing and mount of the last switch plate I made so i decided to redo it.
Marking up the aluminum.

drilling holes

Cleaned up
I didn't like the spacing and mount of the last switch plate I made so i decided to redo it.
Marking up the aluminum.

drilling holes

Cleaned up
#79
Next was to check fitment and layout of locker LED's.

Painted, switches and LED's installed
-First 2 switches are for Front and Rear lockers
-Red LED "Locked"
-Green LED "Locking"
-Amber LED "Unlocking"

Painted, switches and LED's installed
-First 2 switches are for Front and Rear lockers
-Red LED "Locked"
-Green LED "Locking"
-Amber LED "Unlocking"
#80
Than started wiring in switches and relays for lockers

4- Relays mounted on bracket
- Front Lock
- Front Unlock
- Rear Lock
- Rear Unlock
Also wired in quick disconnects in case i need to remove the switch panel or need to pull the wiring harness.

4- Relays mounted on bracket
- Front Lock
- Front Unlock
- Rear Lock
- Rear Unlock
Also wired in quick disconnects in case i need to remove the switch panel or need to pull the wiring harness.















