Solid Axle Swaps, All Years Anything SAS related

Scuba's 99 Single Cab SAS.. 5 Years in the Making

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Old May 2, 2014 | 08:19 PM
  #61  
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Honestly, I didn't find any difference between AOR's 5&6" rear springs....wasn't happy with that :/
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Old May 2, 2014 | 08:25 PM
  #62  
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Looking good scuba. You have turned into a 4weeling solid axle fabricating monster 4wd guru!!
Damn near watched you grow up on yotatech. Proud of ya man. Fine young man.
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Old May 8, 2014 | 04:20 PM
  #63  
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Tomorrow is the day.
Cutting begins at roughly 8am. Stay tuned for pictures, questions, ETC.

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Old May 8, 2014 | 04:27 PM
  #64  
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Originally Posted by scuba
Tomorrow is the day.
Cutting begins at roughly 8am. Stay tuned for pictures, questions, ETC.

May the yota gods guide the torch for you.
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Old May 9, 2014 | 11:13 PM
  #65  
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Well today was fun! Got a late start but had a very productive day and got to my goal of getting the axle hung.

$6k in parts.
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Last shot of the truck on IFS.
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Cutting.
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Mockup


The centerline will probably be a little farther back than this.

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First thing in the morning I need to swap the oil pan, then get the shackle hangers mounted and test clearances. After that I'll get the steering box swapped in and go from there.

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Old May 9, 2014 | 11:19 PM
  #66  
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looks good bud!
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Old May 10, 2014 | 08:20 AM
  #67  
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Thanks Robb!
Back at it again this morning. Waiting for coffee to finish brewing and I'll get the new oil pan set in place!
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Old May 10, 2014 | 11:22 AM
  #68  
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Nice clean work space! Cant wait to see it sitting on all 4s.
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Old May 10, 2014 | 12:15 PM
  #69  
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First time on it's own weight. Thoughts on shackle angle?
It's about 5* negative.

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Old May 10, 2014 | 11:20 PM
  #70  
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Update:
Most bracketery on the front has been fully welded/ gusseted.
Steering box is partially mounted. Steering shaft is basically done.

Tomorrow I need to check a couple angles, finish welding the steering box mounts, finish welding the axle bracketery, assemble/ paint axle and front end, plumb steering box and finally, fill the oil pan.
Then I can move on to the rear end.

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Old May 11, 2014 | 08:02 AM
  #71  
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Steering box is mounted, just gotta finish welding the brackets.

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Old May 11, 2014 | 08:34 AM
  #72  
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Looks stout. So whats left? Steering hook up?
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Old May 11, 2014 | 10:04 PM
  #73  
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The front is "done." I still need to put the inner shafts/ birfs in, weld the steering stops on, and a couple other small things. I drove it out of the shop and got it up to about 50. I've gotta get the toe set a little better but everything is working pretty well.
I was hoping to get the center of the axle about 3" forward of stock. I measured everything and the axle ended up 7" forward. I've got a 111.5" wheelbase with an 80* approach angle. :O

Working on the rear suspension right now. The truck should be 95% by tomorrow evening.

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Old May 11, 2014 | 11:18 PM
  #74  
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See, money does buy happiness. Great improvement
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Old May 11, 2014 | 11:59 PM
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Glad you got the steering box issued figured out..
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Old May 12, 2014 | 06:40 AM
  #76  
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Looks like you need some bigger tires! Did you end up doing anything about the shackle angle?
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Old May 12, 2014 | 10:25 AM
  #77  
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Originally Posted by rattlewagon
Looks like you need some bigger tires! Did you end up doing anything about the shackle angle?
After my first post about shackle angle I moved the shackle hangers 3/4" forward and got the shackles to sit back at 80*. It's still a little steep but should settle in nicely.

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Old May 12, 2014 | 01:34 PM
  #78  
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Originally Posted by scuba
After my first post about shackle angle I moved the shackle hangers 3/4" forward and got the shackles to sit back at 80*. It's still a little steep but should settle in nicely.

Hope they settle for u. Truck's lookin tits. How's it ride so far?
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Old May 12, 2014 | 08:04 PM
  #79  
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I got to take the truck home from the shop tonight.
It's slightly bouncy without shocks. Needs a steering stabilizer. Wanders a bit at speeds of 50 and over. Otherwise, everything is great. I need to triple check my toe which I thought I set at 3/16's in. I'll get some pictures tomorrow morning. I did the math and I was at the shop for a grand total of about 50 hours!
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Old May 13, 2014 | 05:03 AM
  #80  
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Why did you decide to put the shackle hanger under the frame? Looking at the FROR kit, it looks like it would go thru the frame.
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