Solid Axle Swaps, All Years Anything SAS related

knuckle ball gussets ?

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Old Jul 27, 2008 | 05:13 AM
  #1  
HAVOC's Avatar
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From: Branford, CT.
Question knuckle ball gussets ?

I'm waiting on some parts to start rebuilding my 1984 solid axle. I'm not sure if I need the knuckle ball gusset kit.

The truck will see mud and light trails. It will also be used as a DD. Would it just be a good idea seeing on how cheap the kit is?

Thanks.
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Old Jul 27, 2008 | 05:33 AM
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If the axle is going to bend...it is going to bend at the knuckle ball.

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Old Jul 27, 2008 | 06:11 AM
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Big fat tires and spacers etc put a lot more stress on that part.

If you have it apart anyway, why not?
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Old Jul 27, 2008 | 06:21 AM
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From: Branford, CT.
Originally Posted by Yoda
If you have it apart anyway, why not?
That's what I was thinking. Now I need to cut the factory lower shock mounts off. I'm ordering these from wabfab because I don't like the lower shock mounting on marlin's part.

<edit> I just ordered them through Paypal. Can I use the dual transfer case crossmember with a single case? Do they make a single case crossmember like the one in the picture?


Thanks again.

Last edited by HAVOC; Jul 27, 2008 at 06:34 AM.
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Old Jul 27, 2008 | 06:23 AM
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From: St. Loser, Misery
YES you need them......also cap your steering stops or weld a nut inside

especially if you ever want to jump your truck....

I prefer the stock "double shear" design like trail gear over most of the other kits.

I would also recommend making your own kit. Here's one I made for a SAS I was working on. We used a cheapie shock mount and modified it for the top.

VERY IMPORTANT: make sure you install (or partially install) the knuckle and turn lock to lock to make sure the gussets clear. I know that Marlins kit requires quite a bit of trimming and its a pain in the ass to fix after you've welded it in all the way..

Use a small piece of round tube. This also allows the gusset to slide over a rock if it makes contact.



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Old Jul 27, 2008 | 06:41 AM
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I will be capping the steering stops (they look too weak even for normal driving). I like the tube used as a gusset, someone should sell those (hint, hint). I'm having a friend at work do some of the welding, I could do everything else, except weld. I should look into taking a welding class.
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Old Jul 29, 2008 | 06:23 AM
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yes

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Old Jul 29, 2008 | 12:00 PM
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From: Barcelona (Spain)
I've the Trail-Gear ones too:





Also put the Rock Rings



And backing plate eliminators:



David
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