Newbie Tech Section Often asked technical questions can be asked here
Sponsored by:
Sponsored by: CARiD

rear differential lube and reseal

Thread Tools
 
Search this Thread
 
Old Mar 9, 2010 | 03:09 PM
  #1  
sloRunner's Avatar
Thread Starter
Registered User
 
Joined: Nov 2008
Posts: 15
Likes: 0
rear differential lube and reseal

so i have love stains all over my driveway from a rear differential leak. i have a visible drip accumulated at the bottom of the diff at all times. how do i go about crackin this thing open to reseal it.
Reply
Old Mar 9, 2010 | 05:05 PM
  #2  
Junkers88's Avatar
Registered User
 
Joined: Mar 2008
Posts: 4,371
Likes: 6
From: Texas
Drain the fluid, drop the drive shaft, pull the axles, pull the diff. Clean the surfaces with brake cleaner, wipe them down, let dry and apply some RTV. Let the RTV sit for about 10 minutes, install the diff, tighten the nuts until the RTV pushes out a little at the edges, let sit for 15 minutes, tighten the nuts, reinstall the axles, reinstall the drive shaft, torque the nuts to factory specs, put fluid back in it and drive it like you stole it.

Or you can check to be sure the nuts are all tight. I had this issue with mine when I first got it and half of the nuts were loose.
Reply
Old Mar 10, 2010 | 10:13 AM
  #3  
Stuwy123's Avatar
Registered User
iTrader: (1)
 
Joined: Apr 2009
Posts: 705
Likes: 3
From: Calgary, AB
Read the instructions on the RTV. And let it skin first before applying, you'll get the best results.
The paper gasket and rusted studs can make removing the diff a bit of a pain. Pickle fork and a long flat screwdrive to wedge it out works good.
Reply
Old Mar 10, 2010 | 12:33 PM
  #4  
Wrenchinjoe's Avatar
Registered User
 
Joined: Oct 2009
Posts: 318
Likes: 2
From: Knoxville, TN
Where exactly is it leaing from? Make sure it is not a fill or drain plug leak or a pinion seal leak before you get too involved. IMHO pinion seals are easier to replace than cracking the whole diff open.

Last edited by Wrenchinjoe; Mar 10, 2010 at 12:43 PM.
Reply
Old Mar 11, 2010 | 03:32 PM
  #5  
sloRunner's Avatar
Thread Starter
Registered User
 
Joined: Nov 2008
Posts: 15
Likes: 0
I'm not sure. I feel hear something vibrating when I take off and slow down to a stop. The bottom of the diff housing looks wet around where the drip is. I hope I didn't screw up my gears as I have noticed the noise for about 2 weeks driving everyday.
Reply
Old Mar 11, 2010 | 03:53 PM
  #6  
crazytoyota4x4's Avatar
Registered User
 
Joined: Jun 2009
Posts: 381
Likes: 2
From: Montrose, Colorado
Might want to check your u-joints in the rear driveshaft as well, mine went out and the pinion seal started to leak a little and accumulated the same. Stopped leaking after the new u-joints and hasnt for the last year or so. Oh and when you change the diff seal, have an extra hand ready as they are very heavy

Last edited by crazytoyota4x4; Mar 11, 2010 at 03:55 PM.
Reply
Old Mar 15, 2010 | 07:18 PM
  #7  
sloRunner's Avatar
Thread Starter
Registered User
 
Joined: Nov 2008
Posts: 15
Likes: 0
Originally Posted by Junkers88

Or you can check to be sure the nuts are all tight. I had this issue with mine when I first got it and half of the nuts were loose.


had my shop teacher friend print out the all data info for this job. turns out a few of the nuts were loose on the bottom with the loss of only a few mm of oil. im just trying to figure out where this vibrating noise in the rear comes from when i take off and come to a stop.
Reply
Old Jun 7, 2010 | 10:05 AM
  #8  
86bedlesstoy's Avatar
Registered User
 
Joined: Apr 2010
Posts: 448
Likes: 0
From: Frisco, CO
Like the fact my 86' has a sealed. Makes draining and filling simple and quick. Just waiting for my third member to leak so I can do this as well.. haha Pinion seals would get replaced as well since I'm already in there.
Reply
Old Jun 7, 2010 | 01:05 PM
  #9  
83's Avatar
83
Registered User
 
Joined: May 2008
Posts: 4,591
Likes: 126
From: Montana
Probably your pinion nut is loose. Hopefully it didn't screw up the pinion bearing. If the oil is runing down the diff from where the driveshaft bolts to the diff, then it's the pinion seal leaking. You'd need to drop the rear shaft, unstake the pinion bolt, unscrew it, pull off the flange, get the old seal out. I think on your model there's a crush sleeve in there so you'll need a new crush sleeve as well as a new seal. If you don't have one, download an FSM for your truck from TTORA, it describes the process. That's probably the cause of your leak, but if the nut is loose, and has been for long enough, you may have damaged the pinion bearing.

If it's the actual housing leaking...then listen to the above advice...drain the fluid, drop driveshaft, pull axle shafts, then pull the diff.
Reply
Old Jul 12, 2010 | 01:05 PM
  #10  
91_TOYOTA_4x4's Avatar
Registered User
 
Joined: Mar 2009
Posts: 1,459
Likes: 1
From: B.C. Canada
my diff is leaking a bit from the pinion too? it started leaking a couple months ago i think? anyways the oil leak hasn't reached the bottom of the diff yet so its nothing bad but i think i should fix it haha. any tips? should i just drain the oil, pull the drive shaft, unbolt the flange, and replace the seal like you where saying? makes sence but i might have toasted the bearing? because my leaf spring snapped and my axle wasn't center so it might of messed something up? anyways sorry about the highjack but this could be some valuable info lol
Reply
Old Jul 12, 2010 | 01:20 PM
  #11  
UKMyers's Avatar
Contributing Member
 
Joined: May 2002
Posts: 4,267
Likes: 1
From: Solano Co, CA Originally a North Idaho Hick
There's a little more to doing the Pinion seal than described. You can screw up your gear pattern if you don't get the pinion nut back exactly how it was on there before. That crush sleeve sets the pinion depth and your gear pattern. Also most times when a pinion seal goes it's because the diff breather is plugged. When you drive and and the fluid heats up pressure builds up inside the diff. The diff breather is a little one way valve located on the top of your axle and slightly offset to one side. They are cheap and easy to replace. If the diff can't breath oil starts finding ways to get out while under pressure.
Reply
Old Jul 13, 2010 | 03:59 PM
  #12  
91_TOYOTA_4x4's Avatar
Registered User
 
Joined: Mar 2009
Posts: 1,459
Likes: 1
From: B.C. Canada
ok so good chance my breather is clogged? im still going to need to fix the seal though... i guess i will look for a thread on how to do it perfect lol thanks
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Ladythump
95.5-2004 Tacomas & 96-2002 4Runners
22
Nov 9, 2015 08:53 AM
jerusry
Axles - Suspensions - Tires - Wheels
1
Oct 19, 2015 05:28 PM
justdifferentials
Just Differentials
0
Jul 22, 2015 08:26 PM
scottyg486
Offroad Tech
3
Jul 19, 2015 05:34 PM
AaronM
Items Wanted
0
Jul 8, 2015 07:15 PM




All times are GMT -8. The time now is 07:51 AM.