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Old 09-20-2017, 06:20 PM
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Wanted to introduce myself

Hey guys just wanted to introduce myself. If i posted to the wrong area forgive me still learning the site.
I just recently bought my first toyota Pickup 3 weeks ago.
its a 1991 Toyota DLX single cab 4x4 3vz-e, has 239,000 and needs new head gaskets
I saw it online for $1300.00 and said that's mine. when i got there the guy knocked off $200 for my travel and trailer cost. super stoked!!
It did however include all the headgasket set he had bought plus a new water pump for it and new head bolts.
and some other misc. parts. after towing it home i bought a new timing belt kit, headers, radiator, and 23lb psi injectors,
This is my first toyota pickup and i wanted to start off with a good base and do the head gasket the right way. plus from what i have been reading from you veteran toyota owners
i bought the headers because of the rear exhaust crossover causes alot of issues with the head gasket failing so hopefully the headers help out, they even have the egr mounts welded onto them too!! :part

Last night i got the heads off put in the new gaskets and head bolts, attached the headers to the head and slipped on the left side head. ( left side if you are looking at the truck from the hood point of view)
sorry no pictures but i will update on my break as soon as i can, being that i am at work while i write this hahah.
But i hope that you guys will give me some good insight and advice on the truck and i want to hear input good and bad... just no trolls please and thank you
Pics to come !!
Old 09-20-2017, 07:08 PM
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Originally Posted by Dans91_yota
... just no trolls please and thank you... Pics to come !!
Pics or you're just trolling! - LOL!
Welcome to the forum! We hope to share with you your and our experiences restoring and maintaining our classics.
Old 09-20-2017, 07:31 PM
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thanks i appreciate it man, I'm super excited to get this running and be able to drive it to work when the snow hits
Old 09-20-2017, 07:44 PM
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Yes, welcome, not to be a killjoy, but did you send your heads out for inspection and any machine work?
Old 09-20-2017, 08:08 PM
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no. how ever i used to be a big honda junkie and have done a few head gasket replacements. i did however do a thorough inspection and a surface gauge with the heads and made sure that there was not serious damage and it looked really good.
the head gaskets looked to be the original from the factory and i could still make out some of the toyota letters on the side as well as some of the blue ink on the actual head gasket itself.
the only seepage i saw was a little area on cylinder 5 that was 1/4inch wide just enought to let a few droplets in the cylinder. the cylinder itself still had carbon build up on it as well as the cylinder head. sooo..... needless to say i dont really have the money for sending it to a machine shop, let alone enough time to actually do this is a god send from my wife as it is.
but i did use Copper Coat sealant on the new head gaskets to help keep coolant out and disperse heat better.
I also noticed that some of the head bolts were not all torqued down to spec so when i torqued down the head last night i made sure that the head was all to spec
If i had more money or did not work as much and had money to burn i would send the whole motor out to get bored out and machined to what i want but i dont have that money or time.
oh well its just a daily work truck as soon as it get running .
Old 09-20-2017, 08:31 PM
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Here is some great information on the 3vze and vehicle to read.
good information to have.
Originally Posted by sb5walker


I bought my 89 V6 4x4 X-cab in 1995 at 107k miles and now 14 years and 173k miles later, it's still going strong, so you could get a lot of years of good service out of that truck. Having said that, the 3VZE has a reputation of being a trouble-plagued motor. They aren't all like that - mine isn't (except for the headgasket replacement at 218k) - but enough of them are to give reason for caution. In addition to the head gasket problem, which every 3VZE will eventually encounter, many of them also suffer from burnt exhaust valves. A possible cause of that is valves that stretch over time, reducing clearance until they fail to fully close.

I had the valves adjusted at 125k (a year after I bought my truck) and found some of the valves had significantly less clearance than spec. I adjusted them again when I replaced my head gaskets at 218k miles. I've never had burnt exhaust valves (knocking on wood!) and I recommend you have the valves adjusted, too. The exception would be if the head gaskets were changed, in which case the valves should have been adjusted then. Perhaps checking them every 70-80k miles would be good insurance. This is a job for a well-equipped shop as it takes a special tool and is a challenging job.

Other areas of maintenance you can expect (at some point, but hard to say when) is the starter contacts wearing until it justs clicks when you turn the key (that's an inexpensive fix but getting at the starter - Oy! that's another story), needing to replace the shift bushings (very easy and cheap - should be done when you replace that clutch), having the occasional sensor fail (with the engine running roughly as a result), possibly needing to replace the distributor, and being at risk of having your catalytic converter sawed off of your truck (you'll have the dubious honor of having a truck with a converter packed with more valuable precious metals than normal - and in cities there are those who won't be able to resist). That's on top of the normal tune ups and replacing parts that periodically fail like battery, alternator etc.

Still, all of that is in the context of the legendary longevity of Toyotas. If you're lucky and take good care of the truck, you can have a reasonable expectation of getting another 200k miles out of it.

Mileage: The 3VZE is not known for either efficiency nor power, but there is something you can do to improve both by a significant margin: replace the stock muffler with a well-designed turbo style cat-back exhaust. When I installed a Borla system in 1996 (no longer available, unfortunately) my highway miles went from 20 to 24, a 20% increase. Power increased by about the same - a very significant jump in power. I think of the products available now, Flowmaster makes a decent one that is similar to the Borla.

Pinging: Mine had a really persistent pinging problem and nothing seemed to help it. It laughed at premium gas and retarding the timing, as well as all manner of fuel injector cleaners, gas additives, spark plugs and diagnostics. I finally gave up looking for the cause. Then a couple years ago I replaced my distributor because of bushing squeal when cold. Imagine my shock and delight when it completely cured the pinging problem. I guess the signal generating coil that sends crank position signals to the ecu (explained below) wasn't working properly. Speaking of gas, the 3VZE was designed to run on - and runs best on - 87 octane. Mine doesn't like Texaco or Mobil fuels very much, so I avoid them.

Sticky 4WD engagement - our transfer cases have a quirk where if you run it in 4wd on a surface with good traction (like a dry road or one that's just wet) the 4wd may later get balky at engaging. You can move the selector to 4 high or low, but it won't engage. The solution is to drive forwards and backwards repeatedly (on a slippery surface) until it engages. I've seen this take some time. The lesson is, make sure you run in 4wd only on slippery surfaces.

Some maintenance items & thoughts based on my own 3VZE (you'll get a variety of opinions on some of these):

Clutch - when I replaced mine at about 165k miles, I bought Toyota parts. Those are still going strong at 280k miles, so that's a safe option. Many people here swear by the Marlin Crawler Heavy Duty Clutch Kit. Here's a nice thread from someone who just installed one of those:
http://www.toyotanation.com/forum/sh...d.php?t=280285

Plugs - Hands down, my engine does the best on the factory spec Denso K16R-U. They're available at Autozone for less than $1.50 each.

Plug Wires - When you need them, only get the Toyota wires. They are excellent quality and come with all the keepers, have cylinder numbering and fit perfectly. I once made the mistake of trying a fancy aftermarket brand and they sucked by comparison. I was glad to get rid of them and switch back to the Toyota ones a few years later.

Timing - spec is 10 degrees with a jumper attached between terminals TE1 and E1 in the gray diagnostic connector, but many people do better with a bit more advance. 12 degrees is very common and probably a better setting for the 3VZE. Some run 14 degrees and get snappier throttle response and some more low end torque but sacrifice a bit of mileage and also emissions suffer some. In fact when getting an emissions test, set it back at 10.

Oil Filter - Many opinions, but the Toyota filters have more surface area than most of the aftermarkets. It's a very good quality filter, and you can usually negotiate a good deal with the dealer if you buy a bunch of 'em.

Air Filter - I replaced my intake with a K&N system, but I don't recommend you do the same. I saw no improvement in mileage or power. For air filter, I again recommend the Toyota ones. There is an alternative to the K&N known as the "ISR" mod (Intake Silencer Removal). It is documented over at the yotatech forum.

Transmission Gear Oil - very important - our transmissions do NOT do well with the current standard GL-5 gear oils. It's too slippery and the synchros don't work, making for very hard shifting. You need a GL-4 fluid, and the one nearly every Toyota techie recommends is the Red Line MT-90 which is a synthetic 75W90 GL-4 Gear Oil:
http://www.redlineoil.com/products_g...7&categoryID=7
The differentials and transfer case, however, do better with a GL-5. Red Line makes several good synthetic GL-5 oils, this is a popular one:
http://www.redlineoil.com/products_g...5&categoryID=6

"Groan Stopper Bolt Covers" - about the only bonehead engineering on the truck is the steering stops on the 4wd trucks. There are stopper bolts that come from the factory covered with a plastic cover that gets mashed and worn away after not too many miles. You can replace them, but most of us just hit the stops with some grease when we're in the neighborhood (fore and aft of front wheels). I actually bought new covers for a change two years ago and they're still holding up, but I know it's temporary. You'll know when they need greasing because the steering makes frightful creaking/groaning sounds when the wheels are all the way turned. It's harmless but sounds terrible.

Cracked dash - if yours isn't cracked yet get some Armor All on there! Otherwise it will most definitely crack.

Speedometer cable - will get dry, leading to noise and the speedo needle waving back and forth. You can usually get by with lubricating it, search the forum for info when that time comes.

Headlights - wait till you have to change one of these (sinister chuckle). You have to take off the grille, which is a lot of fun! Several of the people on the forum here swear by their Hella e-code light housings, and I have to say they do look pretty cool, not to mention making the removal of the grille unnecessary when changing out a bulb...
http://www.rallylights.com/detail.aspx?ID=744

Brakes - our trucks don't have the best brakes in the world, especially if you get oversized tires. Good pads are a must. The Hawks are very good, if a bit dusty. tirerack.com sells em at a good price. The Toyota pads are semi-metallic and work well. I bought Powerslot rotors two years ago, which are slotted Brembo rotors, and I like them a lot. A little vibration on hard stops but much better bite. Got those at tirerack too.

Timing Belt - change at about 70k miles. But if yours does break, you'll be happy to know the 3VZE is a non-interference motor - the pistons can't reach the valves if the belt breaks. Get the Toyota belts - they have timing marks on them while the aftermarket brands don't. If you pay someone to do the work, I suppose it doesn't so much matter, except that the belt on this engine is tricky to get lined up. You have to give the motor two full clockwise rotations and check it to see if the marks still line up. Often one of the cam pulleys is off a tooth. Make sure your mechanic has experience with this motor. If your idler and tensioner pulleys were not changed with the last belt change, replace 'em. The stock water pump is a very simple and VERY durable Aisin. My current one (also an Aisin) has about 160k miles on it and has seen a lot of rusty coolant! Gotta love that Japanese engineering. I will be replacing it with my next timing belt change in about 5-8k miles. I mention it here because it's behind the timing belt and so you need to figure out if you need a new pump when you change the belt.

Wheel Hub maintenance - I'm hoping your truck has the wonderful Aisin manual hubs, and if so, take care of them by periodically cleaning and greasing them. Same goes for the front wheel bearings, of course. Take care of those, and they'll last well beyond 300,000 miles. Speaking of lasting, I'm still on my original ball joints, and they're still tight. How, I have no idea. But they are.

ANTIFREEZE - VERY Important - glad I didn't forget this. Don't make the same mistake I did by using the green antifreeze. One day I looked and my coolant had turned completely rusty. The green stuff contains silicates and japanese engines hate silicates. If the coolant gets tired your block will very badly corrode. Stick with the Toyota Red coolant, which has a very different chemistry made especially for your motor. If the truck currently has green, yellow or orange coolant, you have to be very careful to thoroughly flush all traces out of it with several changes of water before filing with 50-50 Toyota Red and DISTILLED water. The different coolant types do NOT mix well. Also, tap water will cause scale and can cause corrosive byproducts to form. Stick with distilled water only. Your last flush should likewise be with distilled water, as some will remain in the heater core and various nooks and crannies. There is a draincock on the side of the motor and it helps to pull the heater hose to get a good flush.

Thermostat - make sure you have only a Toyota 180 degree thermostat in there. It should be changed when you change coolant, since you have to remove it anyway to get a good flush..

Spare tire winch - went to use mine a few years ago and it was frozen SOLID! Oh, what an enormous pain in the ass that was. I strongly recommend lowering your spare and spraying a good waxy water-repelling lube like Boeing's Boeshield T-9 in there.
http://www.amazon.com/Boeshield-T-9-Premium-Metal-Protection/dp/B001447PEK/ http://www.amazon.com/Boeshield-T-9-Premium-Metal-Protection/dp/B001447PEK/

Speaking of frozen, have someone work the parking brake back and forth while you look on the inside of both back wheels to make sure the parking brake levers move freely. Hit them with a little Boeshield too. I replaced a frozen one of those two years ago.

You may already know, but don't run your gas too low in the tank - as with most fuel injected vehicles, the fuel pump is in the tank and uses fuel for cooling. I try to keep mine over 1/4 full.

Brake fluid - as you may already know, you can get the most life out of your calipers, wheel cylinders, clutch slave cylinder and master cylinders by flushing your fluid with fresh good quality DOT 4 fluid every 2-3 years. Bleeding is turned into a very easy, almost fun job with a set of speed bleeders - replacement bleed fittings that have check valves in them that prevent air from getting sucked in. They enable you to bleed the brakes by yourself. Again, if you won't be doing this work they're unnecessary, but if you want to get them, I finally found good ones after two sets of lousy ones:
http://www.raceshopper.com/speed_bleeders.shtml The same vendor sells excellent fluids at very good prices, and carries excellent pads and rotors too.

Keeping the 3VZE running at in top form may require you to learn a little about how the computerized engine control systems work. Here is a very brief run-down:

The ecu (called the ecm in toyota literature) receives a bunch of information about engine conditions from a variety of sensors, then sends out pulses to control spark and fuel injection. The most important sensors are the following, and the motor won't run right unless they are all functioning properly:

ECT - Engine Coolant Temp sensor, located on the top of the motor in the back, just in front of the firewall and half under the plenum (along with 3-4 other sensors) It changes resistance when the motor reaches operating temp. When the motor is cold, the ecu operates in "Open Loop" mode which means it uses mainly preset values for mixture and it ignores the Oxygen sensor. When the ECT signals operating temp, the ecu goes into "Closed Loop" mode and uses all the sensors' input to calibrate the fuel and timing.

VAFM - Volume Air Flow Meter - what the 3VZE has instead of a mass air sensor. It's the big metal thing attached to the air filter housing. It contains a trap door-like vane that measures the air flow into the motor. It has to open some to close a ground for the relay that controls the fuel pump. No air flow, no fuel pressure. It also measures intake air temperature.

TPS - Throttle position sensor - measures throttle position (duh) but also has an idle signal when the throttle is closed that wasn't working on my truck and it ran rough at idle. Took two years to find the pesky tps and when replaced the truck began to purr at idle and still does now 12 years later.

Oxygen Sensor - in the exhaust pipe just in front of the cat. Must be replaced at least every 90k miles, or sooner if it has been gunked up by something evil. Gives the ecu the info needed to set the mixture right.

Crankshaft Position Sensor - is actually part of the distributor. There are a series of cam-like projections on two metal rotors (called signal rotors) under the distributor's rotor (the one you replace at tune-up). There are three coils called signal coils or signal generating coils that send signals to the ecu as the signal rotors rotate past. These signals provide the signals used by the ecu to control spark timing and advance.

There are other sensors, such as EGR gas temp sensor, knock sensor, vehicle speed sensor etc., but the above are the main ones and problems with any of them will cause the motor to not run right. There are procedures and specs for testing all of them in the factory manual. If you don't have an fsm, google 1993 toyota pickup service manual That will give you 98% correct info. There were a few changes between 91 and 93 including the timing belt idler arrangement, slightly different throttle body and slightly different distributor, but almost everything else is identically the same.

There is a great Automotive Training and Resource Site that has technical articles explaining the operation of most systems in Toyota engines. It includes info on newer and more advanced motors, but there's a lot of good info on the 3VZE type motor controls, too. Follow the link for Technical Articles: http://autoshop101.com/

PARTS SUPPLIERS:
You usually can't beat the OEM Toyota parts for quality and longevity. Fortunately, there's a dealer in Washington State that sells online at a huge discount:
http://www.1sttoyotaparts.com/

Sometimes you can get the OEM brand of part (Denso, Aisin etc) from other sources for less even than the very discounted 1sttoyota prices. A very good source is http://www.autohausaz.com, another is http://www.rockauto.com. Rockauto also carries Beck/Arnley parts, which come from a variety of OEMs, many of them japanese. Sometimes a junkyard part is just what the doctor ordered, and there is a great portal for hundreds of salvage yards: http://car-part.com/


There's a lot of info there, I know, but even so I may have forgotten something obvious. If I think of something else I'll add it, or feel free to ask. I'm in Ridgefield for another month, so I'm not far away. If you need help with something, send me a PM. Best of luck with it - they're great trucks. If you take good care of them, they take good care of you.
Old 09-20-2017, 08:50 PM
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Pics of truck and parts

Thanks for all that info. I really appreciate it. I know it will come in handy. My goal right now is to get it running if I need to adjust valves and lifters after I get it running I will but kind of in a time crunch with snow on the way plus money is tight as well. I will keep you updated and post more pictures of my pickup as I can. Thanks again.
The pics at the end are of the truck when I picked it up.
Please tell me what you think. Do











Old 09-21-2017, 06:53 AM
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Looks like you are off to a good start. Welcome to Yotatech.
Old 09-21-2017, 03:16 PM
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thanks i appreciate it. im excited to join the Yotatech family !!



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