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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

clutch replacement

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Old Oct 9, 2009 | 09:01 PM
  #21  
korn111685's Avatar
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From: covington, ga
Originally Posted by shepherd2111
What does anyone have to say about Royal Purple 75w90 for the tranny and trans. case oil. Is it as good as it claims to be..... Is it worth 15 bucks a quart for 4 quarts.. ?
i'll pee in a bottle and sell it to you for $5 a bottle.. it'll have the same affect. and it's cheaper
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Old Oct 9, 2009 | 09:26 PM
  #22  
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From: Phoenix, Arizona
i didnt like the royal purple in my tranny, to slippery.
i switched back to the mt 90 the redline is much smoother
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Old Oct 9, 2009 | 10:05 PM
  #23  
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From: Hillsboro, OR
Originally Posted by korn111685
you dont need a tranny jack, unbolt the t-case from the trans. makes it very light.. remove t case, then remove tranny. i did my tranny install w/o any help and basic tools.

but for safty sake.. you can use a jack.
You take off the t case, you have to reseal it. Just drop the x member. The balance point is right in front of the x member. I replaced my clutch with crap floor jack that only went up a ft and some wood.
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Old Oct 9, 2009 | 10:27 PM
  #24  
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my first clutch change i did i just used ropes/straps to suspend the tranny in the air while i swapped the clutch, on my last one i inded up welding up a tranny jack out of scrap metal and an old jack.
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Old Oct 10, 2009 | 06:07 AM
  #25  
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From: shreveport, La
You pay for my round trip plane ticket, and I will come do it for ya.. I love Colorado!!!!!!!!!!!!!!
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Old Oct 20, 2009 | 11:32 AM
  #26  
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94' 4x4 pickup - just about to do mine this coming weekend... A few people have said to jack up the engine before removing the tranny, is that necessary and if so, what is the best way to support it so i can use the jack for the tranny?
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Old Oct 20, 2009 | 12:41 PM
  #27  
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From: Hillsboro, OR
Originally Posted by beaker
94' 4x4 pickup - just about to do mine this coming weekend... A few people have said to jack up the engine before removing the tranny, is that necessary and if so, what is the best way to support it so i can use the jack for the tranny?
You dont need to touch the engine with a jack.

Get a tranny jack for the trannsmission, it really helps out. So does another person.
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Old Oct 20, 2009 | 12:57 PM
  #28  
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From: Ellensburg, WA
Originally Posted by Tubbyfatty
You dont need to touch the engine with a jack.

Get a tranny jack for the trannsmission, it really helps out. So does another person.
You still need to support the engine when you pull the transmission! I used a second jack placed under the oil pan to support the engine and then I bought an adapter from AutoZone that allowed me to tie the tranny down and to hold it in place when lowering and lifting it, $40 well spent since I'm now on my second toyota clutch.

If you want some more pics of how to do it check out my thread, also I didn't read the whole thread but has some one told you to replace the rear main seal while you are in there? Its worth the extra time and little $ for the peace of mind.

https://www.yotatech.com/forums/f116...ke-2-a-177863/
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Old Oct 20, 2009 | 03:11 PM
  #29  
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From: Hillsboro, OR
Why do you need to support the engine while the tranny is out? The engine has motor mounts...

Sorry but I call BS.
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Old Oct 20, 2009 | 03:31 PM
  #30  
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From: Burghill Ohio
No, I didn't jack up the engine. I did get one of those cheap-o tranny supports that mount to your jack though(got it from harbor freight) was worth the 50 bucks..... Just make sure if you get one, you know the size of the pin on the bottom of that little cup thats on your jack. My 2 3/4 ton jack wasnt the same as theirs, So I had to make a sleeve to fit over the pin. If you plan on doing work on the tranny, you cant get out from under the truck on one of those things, so you will have to put it on jack stands. ( didnt matter to me though, i wasnt messin with mine so I just rolled it back)
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Old Oct 20, 2009 | 07:14 PM
  #31  
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From: Virginia Beach
Originally Posted by Tubbyfatty
Why do you need to support the engine while the tranny is out? The engine has motor mounts...

Sorry but I call BS.
uhh, 'cause those mounts you're talking about are toward the front of the engine.

the engine needs to be supported from the rear while you're working a clutch job or it will rotate. I don't know, I guess maybe one of your heater hoses will hold it up, dude.


the jack and block of wood under the pan will usually suffice, but if you've got a cork oil pan gasket, be aware that you might end up changing that in the not too distant future if you choose this method; the weight of the engine can squish it out. I stopped using cork pan gaskets a long time ago. Permatex The Right Stuff or any other Form In Place Gasket sealer will work. not that this will be an issue if you support the engine from above with a hoist or some other contraption like you're supposed to. NOTE: the heater hose bit was a joke

Last edited by yodta; Oct 20, 2009 at 07:31 PM.
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Old Nov 20, 2009 | 11:37 AM
  #32  
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i'm about to do my clutch this weekend on my 94'. Seems to be some conflicting advise about supports and how to align the tranny while re-installing. I have limited funds and already have to buy a floor jack for this job. Dont ask me why i dont have one already but yea.
Would it be best to support the rear of the motor with a rachet strap from above or just a bottle jack and some wood from the bottom? Should it have a little slack so it can move while re-installing? Also, is the tranny jack really needed or would a floor jack and a wood block do the job?

94' 3.0 4x4 ext cab
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Old Nov 23, 2009 | 11:15 AM
  #33  
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i am definately going to buy a trany jack, it just makes sense to have that with all the potential alignment issues durring re-install. Given that, i can use my floor jack to support my motor, even if it may or may not be needed.

Thanks for the advise, hopefully i do it right.
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Old Nov 23, 2009 | 07:36 PM
  #34  
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From: Hillsboro, OR
Originally Posted by Gnarly4X
You can call it whatever you want, but obviously you've never RR'd the tranny and t-case on one of these vehicles!!

You need to support the back of engine!!

gNARLS.
When I replaced my clutch, I had the tranny and t case out for 2 days...the motor was just fine and wasnt hanging down.
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Old Mar 20, 2010 | 11:41 AM
  #35  
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From: kent wa
Help!!!

I guess I should intro myself im jason a newbie just replacing my clutch for the first time. i have everything replaced but i cant get the tranny up and lined up ive all but given up anybody with help PLEASE
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Old Mar 20, 2010 | 07:34 PM
  #36  
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From: Oceanside, CA.
Are you using a clutch alignment tool?

Is it 4x4, if so consider taking the Transfer Case off it will make it more manageable and there is a seal you could change while it separated.

Did you change the pilot bearing? I have seen some where the input shaft of the trans needed to be very slightly hand filed to fit into the new bearing.

Last edited by SoCal4Running; Aug 3, 2010 at 09:17 PM.
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Old Mar 21, 2010 | 05:51 PM
  #37  
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From: kent wa
yeah i got it up a tranny jack and a friend are a big help. at one point i thnought about just lighting her on fire and rolling her down the hill!! LOL!
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Old Jul 18, 2010 | 06:11 PM
  #38  
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From: Northern Colorado :-(
New heavy duty clutch has been ordered from marlin crawler. The project is scheduled 2 weekends from now (just recovering from a subaru engine removal/installation (3 times I pulled that engine in a week ))

Anyway, there's two options for replacing the clutch: remove the transmission or lift the engine out. I have an engine hoist ready to use, but I don't have a transmission jack. I am definitely willing to buy a transmission jack, but which of these two options would be the easiest? I don't have A/C, cruise control, or anything too extra on the engine. It looks like the only things that need to be removed are the coolant lines, engine mounts, and maybe the fuel lines. Plus, it's be nice not to be on my back all day.

Which would be the best/easiest route? I'm also looking to replace the rear main seal while I'm at it, since I think it may be leaking oil onto the clutch disc.
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Old Aug 3, 2010 | 02:53 PM
  #39  
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From: Northern Colorado :-(
Okay. Just started digging into the project and need some help. I've gotten the drive shafts off, the transmission cross member is still attached, and the starter is out. Basically I just need to remove the transmission bolts and the cross member and it's ready to go. But I'm stuck. I got all of the lower and side bolts loose, but the top two (are there two?) bolts I cannot for the life of me get loose. I can't even get the socket in there to get the bolt off. How do you guys manage that?
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Old Aug 3, 2010 | 03:44 PM
  #40  
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From: Leadville Colorado
on the top two bolts I just used a regular wrench, no socket
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