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Differential Gasket from Checker for 7.8" Axle?

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Old Dec 22, 2009 | 05:34 PM
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Differential Gasket from Checker for 7.8" Axle?

Hey guys, I have a 91 4runner 4x4 5speed with 31 inch tires from the factory and 4.56 gears. My axle code is G254, meaning i have an 8 inch axle. But the guy at checker gave me an diff gasket for a 7.8. Is this correct. Are the axle measurments and the gasket measurments refering to different things? Thanks
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Old Dec 22, 2009 | 05:39 PM
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yeah its technically a 7.8" ring gear im assumeing..but its the right gasket i assure you, im not sure what toyota goes by making it an 8"? but why did you buy a gasket..RTV will do wonders
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Old Dec 23, 2009 | 05:07 AM
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do i need to change anything else when i change the gasket? I know there are some seals and gaskets at each end of the axle
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Old Dec 23, 2009 | 05:11 AM
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inspect wheel/outer axle bearing as they can fail and when they do the axle comes off. They are press fit and the outer most seal is done at the same time as the bearings as they a put on before the bearing is pressed on.
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Old Dec 23, 2009 | 06:58 AM
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rear axle

I just recently did my rear end. If your going to do the seal on the 3rd member you might as well do the seals and bearings while you have the 3rd member out cause if you go back to do the shafts some other time you will have to pull out the 3rd member again in order to pull the shafts out.
It cost me around 240 from the stealer ship for new bearings, bearing retainers, new snap rings for the shafts and seals. It also costed 140 more to have the old bearings removed and the new ones put on at a local drive train shop cause they are pressed on by a machine.
All together, just a little under 400. Taking it somewhere probably would have been doubled or more. Its and easy job but smart to do it all at once. Its a good feeling that the whole rear end is done now and I dont have to worry about it. My 4Runner is over 17 yrs old so it was time for all that.
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Old Dec 23, 2009 | 07:01 AM
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Almost forgot. Isnt G254 390 gears?? Thats what I have but with an automatic. Same code as mine.

Last edited by Stangmandan; Dec 23, 2009 at 07:02 AM.
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Old Dec 24, 2009 | 07:38 AM
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Originally Posted by Stangmandan
Almost forgot. Isnt G254 390 gears?? Thats what I have but with an automatic. Same code as mine.
Mine has 4.56 5 speed 3.0 with optional 31 inch tires
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Old Dec 24, 2009 | 07:59 AM
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Originally Posted by Stangmandan
Almost forgot. Isnt G254 390 gears?? Thats what I have but with an automatic. Same code as mine.
No, G254 is 4.56 gears

G=8"
25=4.556 (aka 4.56)
4=4 Pinion (V6 and Turbo trucks/4Runners)
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Old Dec 24, 2009 | 11:35 AM
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Originally Posted by Stangmandan
I just recently did my rear end. If your going to do the seal on the 3rd member you might as well do the seals and bearings while you have the 3rd member out cause if you go back to do the shafts some other time you will have to pull out the 3rd member again in order to pull the shafts out.
It cost me around 240 from the stealer ship for new bearings, bearing retainers, new snap rings for the shafts and seals. It also costed 140 more to have the old bearings removed and the new ones put on at a local drive train shop cause they are pressed on by a machine.
All together, just a little under 400. Taking it somewhere probably would have been doubled or more. Its and easy job but smart to do it all at once. Its a good feeling that the whole rear end is done now and I dont have to worry about it. My 4Runner is over 17 yrs old so it was time for all that.
I'm planning on selling my truck soon so I don't want to put any more money/time into it than I have to. Do you think I could squeek by without changing those other seals? I don't think anything is leaking from either side now. When I look at the service manual I see about 6 parts on each side, what exactly did you replace?
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