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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Front Diff Ring gear chips. Can I run this?

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Old Jul 5, 2022 | 07:52 PM
  #1  
Tokkelossie's Avatar
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From: Joshua Tree, CA
Front Diff Ring gear chips. Can I run this?

I recently scavenged a 4.88 IFS diff out of a 93 4runner. It rotates smoothly but now that I've cracked it open at home, the ring gear shows some nicks on some of the teeth along the heel (exterior) edge. Maybe 1/4 of the teeth are affected.

These are small chips halfway up the heelside teeth, maybe 1 - 2 mm flakes. Two of the teeth have hairline fractures that go a bit deeper.
The meshing surface seems fine, and the pinion looks flawless.

Can I run this? SHOULD I run this? I've seen people run some pretty gnarly gears and these look better than that, but I don't know how far I can push it.

Follow-up Question: I'm planning to install it along with a freshly build 4.88 locking diff from Marlin. Do I risk damage to the rear if the front fails? I plan to get a locking front built eventually, but I was hoping to run this factory 4.88 for a year or two first.




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Old Jul 5, 2022 | 08:57 PM
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From: Tucson
I wouldn't run it.
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Old Jul 5, 2022 | 09:07 PM
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That gear is primed to grenade. Junk it.
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Old Jul 6, 2022 | 10:04 AM
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Daammit. Thanks for talking me off the ledge guys. Guess my new diff is gonna be sitting in the garage for a while.
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