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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Clutch replacement

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Old Sep 12, 2012 | 04:19 PM
  #1  
California's Avatar
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From: Los Altos Hills, CA
Clutch replacement

Im scoping out replacing my clutch and flywheel.

Can someone confirm whether I need to split the case on my 4wd 3.0 excab?

Thabks
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Old Sep 12, 2012 | 05:54 PM
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www.ncttora.com/fsm

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Old Sep 12, 2012 | 09:08 PM
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Thanks. Looks like I just need to drop the tranny.

Any idea how many hours I'm looking at on average?
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Old Sep 12, 2012 | 09:11 PM
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Also, I searched for a few hours on here, and I saw that one dude had an issue where the fork was rubbing on the housing or something and making a lot of noise. I think I have that going on too... It's annoying. What can I do while in there to prevent this?

Cheers
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Old Sep 13, 2012 | 04:21 AM
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Never done it? Figure a good long day.

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Old Sep 14, 2012 | 03:34 PM
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Took me 10 hours to change the clutch and associated bearings on my 93 V6 4runner. I also swapped the master and slave cylinders while I was at it. I did NOT get the flywheel resurfaced. Previous owner sucked at driving stick... premature friction material wear. :/

I worked at a steady pace, with probably about 1.5hrs total of breaks for coffee and food. Definitely rent a transmission jack! It's a PITA to line that sucker back up... and heavy if you keep the tranny and transfer case together.

Just be patient. It's not hard, just... vexing at times.
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Old Sep 14, 2012 | 10:54 PM
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From: I live in New Tripoli Pa out in the woods
Talking

You can`t really compare times it will take as long as it does.

If this is your first one plan on a whole weekend.

Do you have impacts to speed things up?

Two floor jacks to raise and lower things independent of each other ?

The long extensions to get the top bell housing bolts??

Are you by yourself?? sometimes better then clueless help.

Know that once your trans and transfercase comes out of the splines it is going to twist towards the front drive shaft.

Time for new clutch Hydraulics ?? New Trans mount?

Ready for broken and stripped bolts.

I really hope you have great luck and it goes as smooth as silk.

Me Mr Murphy is my constant companion . I just wish his daughter would visit now and then. She is a Hottie!!!
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Old Sep 15, 2012 | 07:14 AM
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I did mine, by myself, four hours.
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