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2nd gen 4runner custom front bumper

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Old 01-12-2008, 02:41 PM
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2nd gen 4runner custom front bumper

i figured I'd post some pictures of my latest project. i'm building a custom front bumper mostly out of 2x2 .125wall steel tubing.
My tools are an angle grinder, 10" miter saw with metal blade, and a Ac lincoln are welder.
i'm pretty pleased with my work, what do you guys think

IMG_0242.jpg?t=1200180915
IMG_0252.jpg?t=1200180953
Pretty Weld
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IMG_0255.jpg?t=1200180984
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End of second day of building

I'm not done yet, im putting a 2x2 tube hoop in the center, and maybe 1x1 tube hoop around the head lights

Last edited by Chrisnxl185; 01-12-2008 at 02:46 PM.
Old 01-12-2008, 05:16 PM
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I'm thinking of something similar. I thinking of the main bumper made of 2x2 like yours. I'm also thinking of the upper hoops made out of round tubes. Looking good.
Old 01-12-2008, 07:27 PM
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nice work! keep the pics coming!
Old 01-12-2008, 07:42 PM
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i like it , it looks good, nice welds to
Old 01-12-2008, 07:58 PM
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watching this one...looks interesting. planning on a winch?
Old 01-13-2008, 02:44 PM
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looks great i may have to steal you idea man we should go wheeling as soon as my truck is on the road so in a few weeks
Old 01-13-2008, 06:00 PM
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Third building day

IMG_0266.jpg?t=1200278718
IMG_0267.jpg?t=1200278781
IMG_0265.jpg?t=1200278864
Right now the bumper weights about 54 pounds.
Next is to weld on the square trailer hitch receiver.

I am still deciding whether to make headlight hoops. If i made them this is what they would look like. i would use 1x1 square tubing.
Withheadlighthoops.jpg?t=1200279247
The small orange circles are the turn signals, and the yellow circles are my KC daylighters.
What do you guys think headlight hoops or no?
Old 01-13-2008, 06:10 PM
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Looks good, you should throw a skid plate in there too...
Old 01-13-2008, 06:18 PM
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nice fabbing

Looks a little familiar...

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Last edited by crolison; 01-13-2008 at 06:19 PM.
Old 01-14-2008, 05:58 AM
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haha funny you should say that Crolison. Through out the building process i have been looking at your bumper build as reference. It would looks even more similar if i had a pipe bender. haha thanks for posting all the pics in your thread

To respond to cc_yota
I am definitely putting some type of skid plate in the middle, I'll probably get a big sheet of aluminum and drill some holes for air flow.
Old 01-14-2008, 01:57 PM
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nice build keep up the work
Old 01-15-2008, 09:15 AM
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what color do you guys think i should paint it?
i'm thinking like a satin black
Old 01-15-2008, 09:53 AM
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you know, PINK is the new black.

nice work!
Old 01-15-2008, 10:06 AM
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Personally I think black is the way to go. I also have a white 2nd gen and a white paint job with black trim looks really good IMO. Don't forgot the pics when it's all painted up and mounted.
Old 01-15-2008, 10:11 AM
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Originally Posted by crolison
nice fabbing

Looks a little familiar...


Is that bumper custom or is available commercially? friggin sweet
Old 01-15-2008, 03:44 PM
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Almost Done

Well i think i'm all done except wire brushing all welds and painting.
I am really glad I put headlight hoops on.
IMG_0272.jpg?t=1200443549

IMG_0273.jpg?t=1200443591

IMG_0275.jpg?t=1200443626

Heres my front receiver. I gusseted the crap out of it, so it should be strong enough.
IMG_0276.jpg?t=1200444081
Old 01-15-2008, 03:54 PM
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Looks good, I think that the squared off, square tubing look might be a little more at home on a 1st gen 4runner or 2nd gen truck, but still looks good, I would do the headlight hoops in round, but like you said, you don't have a bender not having tools sucks

I would paint it black or maybe dark grey, colored stuff like that just looks funny, there is a white 2nd gen running around here that is done up in all lime green: fender flares, flames coming up the hood, bumpers, even the little window vent-visor thingys. Makes me want to everytime I see it

The only good thing that I've seen with colored stuff on it is fillsrunner, his is black with a bunch of red stuff on it, like the sliders and some other crap I can't think of right now

Last edited by b.miller123; 01-15-2008 at 03:55 PM.
Old 01-15-2008, 04:03 PM
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how did you mount the bumper to the frame? from the picture i could tell there are only 4 bolts holding the whole thing. 2 on the side on to the frame, 2 on the front cross member. i would weld the lower corss directly on to the end of frame because the stock front crossmember isn't that sturdy at all.
Old 01-15-2008, 04:22 PM
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o great now that you finished yours you can come over and help me with mine haha with you skills

Last edited by pat24; 01-15-2008 at 04:32 PM.
Old 01-15-2008, 05:09 PM
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i really don't want to weld straight to the frame, i like being able to take it off. If i ever sold it i would want to be able to put the stock bumper back on.
But you do raise an interesting point. It seems pretty sturdy to me, it's not a winch bumper so it won't have too much stress on it. How are winch bumpers like ARB, and TJM mounted

What do other people think of my mounting system, strong enough??

Last edited by Chrisnxl185; 01-15-2008 at 05:23 PM.


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