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Old 10-03-2007, 07:19 PM   #1 (permalink)
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Low Profile Cargo Box aluminum drawers 3rd Gen

Another Cargo Box idea for ya geared toward expeditioning. I like to camp but don't like setting up and tearing down tents. I built this for my 2001 4Runner.

I got tired of loading and unloading my gear. I think this will help a lot. For reference, the aluminum drawers hold as much as a pair of cargo drawers made of just 3/4" ply that is 8 inches high and 20 inches deep.

The cargo box is low enough for a person about 6 foot and under to sit upright without touching.



Tah Dah! All done.




ring pull and slam latch



slides are rated at 200 lbs. Drawer is made from 1/16" inch aluminum welded at the corners to hold in liquids if they leak. Rubberized coating to help prevent things from sliding around.



42 inch drawer yo!
The blue sleeping mattress is open cell latex 2.75 inches thick. It's very comfortable and there are no worries about it deflating.



Edge to edge carpet



extra side storage on both sides




Preserved rear tie downs in case something needs to be ratcheted down. 1/8" x 2" steel flat bar going all the way under the box and bolted to the sides in case of a roll over.



I guess this might be a good spot for a future air compressor? It was nice to be able to keep the rear power port.



There's over 6 inches of depth under the hinged board. Again there are latches to keep stuff from flying in case of a roll over.



1/8" aluminum sheet on a piano hinge between the cargo box and the rear seat storage.



A little more storage for the full size axe or something.



Used a piece of 1/8" aluminum to bolt the front half of the box down. I used the existing seat belt bolts for this. Didn't even need to get longer bolts.


I didn't keep close track of the total cost but I'd guess that all the materials were probably about $225.

edit: I said I would report back with any problems after a few miles and trail runs and I'm happy to report that there are no major issues. It's holding up like a champ. If I had to build it again I'd make sure the slides hold the drawer open when it's fully extended. I thought these were supposed to do that but they don't. If I'm on a hill the drawers want to slide shut. Probably won't be hard to make a little brake for it but it doesn't bother me enough yet I guess.
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Last edited by glenyoshida : 03-19-2008 at 11:51 PM.
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Old 10-03-2007, 07:27 PM   #2 (permalink)
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That looks awesome. I'm jealous
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Old 10-03-2007, 07:44 PM   #3 (permalink)
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Damn. That's sweet. Well thought out. Thinner material, more space!
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Old 10-03-2007, 07:51 PM   #4 (permalink)
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guys, these pics DO NOT do justice.. these ROCK.
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Old 10-03-2007, 07:54 PM   #5 (permalink)
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Kudos to you. Extremely well executed.
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Old 10-03-2007, 08:34 PM   #6 (permalink)
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Thanks. It's real nice to have some positive feedback.

I'll post up if there are any problems with it when I actually start to use it.
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Old 10-03-2007, 08:48 PM   #7 (permalink)
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Dang that is nice! I wish i could get something like that in my truck! Only thing i would want to change would eb the use of the rear seat. but that is a GREAT setup you have there! wish i could have done that!
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“Gun control runs aground on this simple fact: people who would use guns to break laws would also break laws to use guns”
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Old 10-03-2007, 08:57 PM   #8 (permalink)
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Yeah nice.

Its funny cause if you want to put in these "carpet kits" you'll want to make it custom for your own needs. Mine is completely different.
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Old 10-03-2007, 08:59 PM   #9 (permalink)
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Very awesome!...I like the compact design idea, it really saves the space the others fill up so well. Using the aluminum really saved the space and I'm sure helped keep the weight down too!

You should think about going into production! I'd order one!!!!!!!!
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Old 10-03-2007, 09:01 PM   #10 (permalink)
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Quote:
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You should think about going into production! I'd order one!!!!!!!!
So would I! something to think about...
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All the Mods that can be done to 3rd Gens Thread

My thoughts on Gun control summed up quite nice:

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Originally Posted by sdstud212001 View Post
Guns kill people like spoons make people fat
Quote:
Originally Posted by Dare44 View Post
Im a firm believer in the saying "If you outlaw guns, only the outlaws will have them"
“Gun control runs aground on this simple fact: people who would use guns to break laws would also break laws to use guns”
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Old 10-03-2007, 09:29 PM   #11 (permalink)
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Yea Glen is freakin awesome at this stuff, I plan to do the same thing sorta with mine, I thought about 6 inchs but im going up to 5, and im going to cherry wood finish the front and make it fit perfectly like that.

so beautiful
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Old 10-03-2007, 09:42 PM   #12 (permalink)
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Quote:
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Yea Glen is freakin awesome at this stuff, I plan to do the same thing sorta with mine, I thought about 6 inchs but im going up to 5, and im going to cherry wood finish the front and make it fit perfectly like that.

so beautiful
Lol...don't forget these are rugged off-road machines! They aren't suppose to have cherry wood finish! Haha....j/k! More power to ya and get some pics up when you finish!
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Old 10-03-2007, 10:15 PM   #13 (permalink)
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By far the best cargo box I've seen.
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Old 10-03-2007, 10:49 PM   #14 (permalink)
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Wow! That looks incredible and is really well though out...
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Old 10-04-2007, 12:34 AM   #15 (permalink)
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You should think about going into production! I'd order one!!!!!!!!

That would be cool. Unfortunately I think the labor involved would probably nix the deal. The materials were relatively cheap, but as Ric can attest, I'm no speedy production worker. I like stuff precise and that takes time.

However, if anyone is really serious about wanting to duplicate this setup I'd be willing to take the measurements for ya. It really did work out sweet.

When I get the Engle fridge/freezer/warmer in there it's going to fit behind the passenger side seat and will only stick up 4 inches above the cargo floor. I'll be able to reach over and grab a Coke without getting out and will not have to move the cooler to sleep. Lazyness rules!
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Old 10-04-2007, 01:57 AM   #16 (permalink)
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Wow that looks great
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Old 10-04-2007, 04:27 AM   #17 (permalink)
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Thats the best 3rd gen cargo box i've ever seen...and i've seen them all. Very nice job! I'm definitely interested in measurements and more pictures if you have them.
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Old 10-04-2007, 04:33 AM   #18 (permalink)
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So are you able to used the back seat at all? Or is it completely removed. I think thats the only that would bother me about doing a cargo box like this, not having a back seat.
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Old 10-04-2007, 05:28 AM   #19 (permalink)
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So are you able to used the back seat at all? Or is it completely removed. I think thats the only that would bother me about doing a cargo box like this, not having a back seat.
x2. Is the back seat totally out w/ this style of sleeping platform? I carry folks around too much to leave my back seat out.

Although, I will agree with what others have said...your design looks outstanding . I have always been interested in these type of builds and I really like the low profile design of yours. I especially like how it is form fitted to your truck. Very nice!
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