95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

fix for tight fitting true flow airfilters---round off the top corners

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Old Sep 9, 2006 | 07:57 PM
  #1  
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fix for tight fitting true flow airfilters---round off the top corners

if youve read anything about these filters, one of the biggest complaints is that it is nearly impossible to close the top of a 3.4L air filter box with these true flow air filters.

i had some time to do some maintenance this weekend and figured out what it could be:

a) entire filter is too tall
b) corners are square

given that it would be more difficult to reduce the total height of the filter, i chose to round off the corners. as you can see from the pictures (curved.jpg and whole.jpg), the inner part of the top lid is curved. because the corners of the true flow are square (uncut.jpg), the corners make contact with the inner lid too early, thereby not allowing the lid to easily close.

i took a dremel drum disc (dremel.jpg) and rounded off the corners. i didnt round off enough, but after 1 try, i knew this would work. so i rounded off some more and at least on one side, it was closing effortlessly. so of course, i did both sides.

hopefully true flow will fix this and offer replacement filters and/or permanently fix the problem for future owners.

bob
Attached Thumbnails fix for tight fitting true flow airfilters---round off the top corners-uncut.jpg   fix for tight fitting true flow airfilters---round off the top corners-whole.jpg   fix for tight fitting true flow airfilters---round off the top corners-curved.jpg  
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Old Sep 9, 2006 | 07:58 PM
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picture of rounded corners as well as drum sanding attachment
Attached Thumbnails fix for tight fitting true flow airfilters---round off the top corners-dremel.jpg   fix for tight fitting true flow airfilters---round off the top corners-rounded.jpg  
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Old Sep 9, 2006 | 10:15 PM
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I had no problem with my True Flow filter. It's tight fit (which i like) and my air box lid closes just fine.
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Old Sep 9, 2006 | 10:38 PM
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if i get one ill do that if it dont fit
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Old Sep 9, 2006 | 10:40 PM
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My first one fit just fine, but when I purchased a spare, it needed to be trimmed as Bob described.....
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Old Sep 9, 2006 | 11:10 PM
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Yeah, I had to trim mine. It barely closes now and I think I'll trim it some more when I clean the filter next time.
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Old Sep 10, 2006 | 09:34 PM
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Has anyone contacted them?? How many people actually have this problem? Mine and my Sister's fit just fine....Let me know, I happen to know the owner of TrueFlow.
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Old Sep 10, 2006 | 09:52 PM
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i let jason burtman know about the problem and he said he contacted them. nothing happened, so i decided to take matters into my own hands.
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Old Sep 10, 2006 | 11:41 PM
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Originally Posted by bigacuralvr
Has anyone contacted them?? How many people actually have this problem? Mine and my Sister's fit just fine....Let me know, I happen to know the owner of TrueFlow.
I think there's quite a few out there who have done this. I believe I saw something similar on TTORA and CustomTacos too.
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Old Sep 10, 2006 | 11:45 PM
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This is a real nice solution Bob, as long as you make sure not to cut too much.

I love the way mine fits, it's really tight but since the surround isn't rubber, that's a very good thing.

They should make the casing smaller and then add some rubber around it.
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Old Sep 11, 2006 | 11:59 AM
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TrueFlow makes all of the filters In-House in AZ. I'll be touring the factory at the PWA show, and will mention something then. I also have the national sales manager in town this wed/thursday, so we'll see if this issue can't be resolved!
Brett
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Old Sep 14, 2006 | 01:01 PM
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Why Not Just Get Cold Air Flow?

Sounds Like A Lot Of Time For Not Much Improvement On Performance. I Got A K&n Cold Air Flow Kit And Installed It About 30 Minutes. I Got Ten More Horses And A Mean Sound.
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Old Sep 14, 2006 | 01:12 PM
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shaving the corners is a lot of work? and thats pretty bold statement there...got a dyno test to prove it, kronin? foam filters have been proven to gain around 6-7 hp. further more, how much did you pay for yours vs a $50 foam filter? bang for the buck-wise, i win.

Last edited by Bob_98SR5; Sep 14, 2006 at 01:30 PM.
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Old Sep 14, 2006 | 01:20 PM
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10 hp from a "cold air" kit? seat of the pants maybe, but going by seat of the pants, I picked up a boatload of HP with my deckplate...without a dyno to prove it, its just crap. Sorry.
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Old Sep 14, 2006 | 01:32 PM
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Originally Posted by Kroninn
Sounds Like A Lot Of Time For Not Much Improvement On Performance. I Got A K&n Cold Air Flow Kit And Installed It About 30 Minutes. I Got Ten More Horses And A Mean Sound.
Welcome to Yotatech...

Now, for the K&N let me tell you that they are pretty much NOT liked around here because they let a lot more dirt into your engine, tend to foul your MAF with filter oil, and cost a LOT for meager gains in horsepower. Most people around here prefer the Airaid MIT tube paired with the deckplate mod and a True Flow drop in filter. This set up gives you slight performance and intake noise increase (equal to or better than the K&N, without the oil fouling or dirt pass-thru), is cheaper, and safer in most conditions.

Here's a little reading for ya, it's made by Gadget, one of the biggest Toyota gurus around here:

Originally Posted by Gadget
This is the test that is sure to get some folks upset. Performance products is selling the K&N FIPK for $219. The K&N FIPK beats the stock box by .6 HP in 1st, 2.8 in 2nd, but looses to the stock box by 3.2 in 3rd for an average loss of .06 HP.

Now if you just cut open the front of the box you get 6.4 HP over the stock box for free or 9.6 over the K&N FIPK. Remember from the previous chart you will get basically the same results by removing the elbow as cutting open the box. I think this might be the way to go so you can pop it back in if you decide to go swimming.


It looks like TRD is right about this one, or close anyway. They told me that they have seen a slight reduction in power, to no improvement with the installation of the K&N FIPK. Of course it does look cool, well once your hood is open anyway.

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Old Sep 14, 2006 | 06:01 PM
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From: IOWA
Originally Posted by Kroninn
Sounds Like A Lot Of Time For Not Much Improvement On Performance. I Got A K&n Cold Air Flow Kit And Installed It About 30 Minutes. I Got Ten More Horses And A Mean Sound.
ghangus is that you?
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Old Sep 14, 2006 | 06:02 PM
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thunder,

hehe

don't matter anymore anyways: banned him for spamming the forum

bob
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Old Sep 15, 2006 | 04:44 AM
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I Hate When People Capitalize The First Letter Of Each Word!!!
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Old Sep 15, 2006 | 05:01 AM
  #19  
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thats a filter to stop a caps-locked post!
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Old Sep 15, 2006 | 05:11 AM
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Wow...I learn something new every day!
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