Where to start with a/c troubleshoot
#1
Where to start with a/c troubleshoot
I've got a '92 pickup 3vze that the a/c has never worked for me, had the truck for 2 years. When I push the a/c button on the dash nothing happens. Any hints on where to start the troubleshoot? Thanks!
#2
Need a little more info. When you engage the a/c button does the light come on? Depending on what you have for a pressure sensor you may be able to jump it to see if the A/C compressor comes on ( two wire). I would begin by making sure that when the a/c button is engaged it lights up then move to the engine compartment and check to make sure the fuse isn't blown. More then likely you are low on R12/134. Please provide a little more info. tks
Bigal
Bigal
#3
FSM Ac sections, and troubleshooting
Start with the sight gauge, it won't activate unless it has "magic goo". Then the switch. And the AC clutch and compressor
All that aside, the first thing I'd really check is that it had a belt thats usually the first thing to go.
Start with the sight gauge, it won't activate unless it has "magic goo". Then the switch. And the AC clutch and compressor
All that aside, the first thing I'd really check is that it had a belt thats usually the first thing to go.
#5
Assuming you blower works on the heat setting.
You'll want to check the the AC fuse power at both sides?
Then the switch. It just pulls out, no idea why the book says to take out the glovebox
Worst FSM page ever! The test listed doesn't verify the switch, or the schematic is wrong, it tests the LED but doesn't tell you it's doing so which means you could plug the DMM up wrong and get a false reading.
With the switch removed. Press the button in and..
Test for continuity (Diode mode on your DMM) between #1(Power in) and #3(Power out) this verifies the switch is good, next test the LED #1(power) and #2(LED Ground).
So assuming the switch works, the LED is sort of irrelvant but handy. The next item inline is the pressure switch, then the AC amplifier. Going to skip both of those and test the AC compressor clutch recieves power.
Locate the Single wire plug going to the AC compressor in the engine compartment, it's a single wire plug and probably grey. With the engine running and the AC on you should have power on this wire.
Hopefully you have power here which means the electronic clutch is bad. 'cause I don't wanna explain the rest. If you don't have power here check the sight gauge and make sure you have refrigerant, and report back, you can save some time by removing the glove box to get at the AC amplifier and run those continuity and voltage tests.
You'll want to check the the AC fuse power at both sides?
Then the switch. It just pulls out, no idea why the book says to take out the glovebox
Worst FSM page ever! The test listed doesn't verify the switch, or the schematic is wrong, it tests the LED but doesn't tell you it's doing so which means you could plug the DMM up wrong and get a false reading.With the switch removed. Press the button in and..
Test for continuity (Diode mode on your DMM) between #1(Power in) and #3(Power out) this verifies the switch is good, next test the LED #1(power) and #2(LED Ground).
So assuming the switch works, the LED is sort of irrelvant but handy. The next item inline is the pressure switch, then the AC amplifier. Going to skip both of those and test the AC compressor clutch recieves power.
Locate the Single wire plug going to the AC compressor in the engine compartment, it's a single wire plug and probably grey. With the engine running and the AC on you should have power on this wire.
Hopefully you have power here which means the electronic clutch is bad. 'cause I don't wanna explain the rest. If you don't have power here check the sight gauge and make sure you have refrigerant, and report back, you can save some time by removing the glove box to get at the AC amplifier and run those continuity and voltage tests.
#6
Assuming you blower works on the heat setting.
You'll want to check the the AC fuse power at both sides?
Then the switch. It just pulls out, no idea why the book says to take out the glovebox
Worst FSM page ever! The test listed doesn't verify the switch, or the schematic is wrong, it tests the LED but doesn't tell you it's doing so which means you could plug the DMM up wrong and get a false reading.
With the switch removed. Press the button in and..
Test for continuity (Diode mode on your DMM) between #1(Power in) and #3(Power out) this verifies the switch is good, next test the LED #1(power) and #2(LED Ground).
So assuming the switch works, the LED is sort of irrelvant but handy. The next item inline is the pressure switch, then the AC amplifier. Going to skip both of those and test the AC compressor clutch recieves power.
Locate the Single wire plug going to the AC compressor in the engine compartment, it's a single wire plug and probably grey. With the engine running and the AC on you should have power on this wire.
Hopefully you have power here which means the electronic clutch is bad. 'cause I don't wanna explain the rest. If you don't have power here check the sight gauge and make sure you have refrigerant, and report back, you can save some time by removing the glove box to get at the AC amplifier and run those continuity and voltage tests.
You'll want to check the the AC fuse power at both sides?
Then the switch. It just pulls out, no idea why the book says to take out the glovebox
Worst FSM page ever! The test listed doesn't verify the switch, or the schematic is wrong, it tests the LED but doesn't tell you it's doing so which means you could plug the DMM up wrong and get a false reading.With the switch removed. Press the button in and..
Test for continuity (Diode mode on your DMM) between #1(Power in) and #3(Power out) this verifies the switch is good, next test the LED #1(power) and #2(LED Ground).
So assuming the switch works, the LED is sort of irrelvant but handy. The next item inline is the pressure switch, then the AC amplifier. Going to skip both of those and test the AC compressor clutch recieves power.
Locate the Single wire plug going to the AC compressor in the engine compartment, it's a single wire plug and probably grey. With the engine running and the AC on you should have power on this wire.
Hopefully you have power here which means the electronic clutch is bad. 'cause I don't wanna explain the rest. If you don't have power here check the sight gauge and make sure you have refrigerant, and report back, you can save some time by removing the glove box to get at the AC amplifier and run those continuity and voltage tests.
#7
Registered User
iTrader: (1)
Joined: Apr 2009
Posts: 13,381
Likes: 100
From: I live in New Tripoli Pa out in the woods
The very first thing you do is pull a vacuum and see if you can!!
Then see how long it holds!
I am surprised at you people no star for you!
It does no good to chase other problems till you know the system does not have massive leaks.
It has not worked for over two years and who knows how long before that.
It is quite a different thing if it just quit coming home from the quicky mart
Then see how long it holds!
I am surprised at you people no star for you!
It does no good to chase other problems till you know the system does not have massive leaks.
It has not worked for over two years and who knows how long before that.
It is quite a different thing if it just quit coming home from the quicky mart
Trending Topics
#8
first step check for available voltage at the switch. if not, start looking for where it gets voltage, i.e. fuse. if it is getting voltage, press the switch and see if voltage is now coming in and going out. report back. you more than likely are also low or out of refrigerant, but you may have an electrical issue as well.
#9
Ow guys really?
He already knows there is some electrical issue the light doesn't come on, no way for it not to come on unless it's a bad LED or not getting power down stream of the fuse. (AC circuit)
Vacuum on a charged system = bad idea. I see where you are coming from but you want to check the sight gauge first, only tool needed there is maybe a flashlight. I reckon you could poke at the service valve also, but it's frowned upon
Here is the proper way from the manual.
He already knows there is some electrical issue the light doesn't come on, no way for it not to come on unless it's a bad LED or not getting power down stream of the fuse. (AC circuit)
Vacuum on a charged system = bad idea. I see where you are coming from but you want to check the sight gauge first, only tool needed there is maybe a flashlight. I reckon you could poke at the service valve also, but it's frowned upon

Here is the proper way from the manual.
#10
I could be wrong but doesn't the AC button light up when the compressor kicks on, and the compressor will only go on if the sensor inside sees enough refrigerant in the system, thus telling it its safe to run?
#11
Registered User
iTrader: (1)
Joined: Apr 2009
Posts: 13,381
Likes: 100
From: I live in New Tripoli Pa out in the woods
To pull a vacuum you need to have your manifold gauges on I guess you could do it some other way.
I see people dump so much money chasing other problems to find out the Evap coil is full of holes
In any case it is a moot point
It is the way I would start on any AC system that has not been used in years old habits .
nuff said
I see people dump so much money chasing other problems to find out the Evap coil is full of holes
In any case it is a moot point
It is the way I would start on any AC system that has not been used in years old habits .
nuff said
#12
so no light = no power no ground or a bad light. Pretty sure my systems not pressurized, has no belt, and my light works as expected.
Don't forget you have to turn the fan on to atleast low to have power at the A/C fuse. I think I forgot to mention that before.
HF Will sell you a set of A/C manifold gauges and vacuum pump, for about what I'd expect to pay to have the system pressure tested and recharged. But then again I'm an old fart and usually way off on modern price expectations
#13
Assuming you blower works on the heat setting.
You'll want to check the the AC fuse power at both sides?
Then the switch. It just pulls out, no idea why the book says to take out the glovebox
Worst FSM page ever! The test listed doesn't verify the switch, or the schematic is wrong, it tests the LED but doesn't tell you it's doing so which means you could plug the DMM up wrong and get a false reading.
With the switch removed. Press the button in and..
Test for continuity (Diode mode on your DMM) between #1(Power in) and #3(Power out) this verifies the switch is good, next test the LED #1(power) and #2(LED Ground).
So assuming the switch works, the LED is sort of irrelvant but handy. The next item inline is the pressure switch, then the AC amplifier. Going to skip both of those and test the AC compressor clutch recieves power.
Locate the Single wire plug going to the AC compressor in the engine compartment, it's a single wire plug and probably grey. With the engine running and the AC on you should have power on this wire.
Hopefully you have power here which means the electronic clutch is bad. 'cause I don't wanna explain the rest. If you don't have power here check the sight gauge and make sure you have refrigerant, and report back, you can save some time by removing the glove box to get at the AC amplifier and run those continuity and voltage tests.
You'll want to check the the AC fuse power at both sides?
Then the switch. It just pulls out, no idea why the book says to take out the glovebox
Worst FSM page ever! The test listed doesn't verify the switch, or the schematic is wrong, it tests the LED but doesn't tell you it's doing so which means you could plug the DMM up wrong and get a false reading.With the switch removed. Press the button in and..
Test for continuity (Diode mode on your DMM) between #1(Power in) and #3(Power out) this verifies the switch is good, next test the LED #1(power) and #2(LED Ground).
So assuming the switch works, the LED is sort of irrelvant but handy. The next item inline is the pressure switch, then the AC amplifier. Going to skip both of those and test the AC compressor clutch recieves power.
Locate the Single wire plug going to the AC compressor in the engine compartment, it's a single wire plug and probably grey. With the engine running and the AC on you should have power on this wire.
Hopefully you have power here which means the electronic clutch is bad. 'cause I don't wanna explain the rest. If you don't have power here check the sight gauge and make sure you have refrigerant, and report back, you can save some time by removing the glove box to get at the AC amplifier and run those continuity and voltage tests.
-A/C is on (switch green), blower fan running.
-I have 13 volts coming into the 10 amp A/C fuse that sits passenger side behind the glove box.
-There is power coming out of that fuse, into the blue wire with white stripe.
-In engine bay: single wire, grey plug, running to A/C compressor. This has 0.3 volts. A/C is not blowing cold
-I ran a temp wire from the 10 amp A/C fuse (behind glovebox) to the A/C compressor side of the grey plug, giving 13v power to A/C compressor. Ice cold A/C working.
Here's what I don't know, and am a bit lost looking at wiring diagrams:
-Is this a direct line of power from A/C fuse to Grey plug for compressor?
-If so, then I can run a new wire from the 10 Amp A/C fuse to the Compressor plug.
It seems too simple. Thoughts? Thanks.
#14
Knowing the color of the wires is good, but it's only useful if we know what we're dealing with.
Always post the year and type of vehicle in question. The more specific you are with that, the better quantity(and quality) of replies you'll get.
Always post the year and type of vehicle in question. The more specific you are with that, the better quantity(and quality) of replies you'll get.
#15
Wow yep, sorry, you are correct. Embarrassed I forgot that part. I'll reply to my own comment to keep it all together, with those details. Thanks.
#16
Update: I embarrassingly forgot to include what vehicle I have. It is a 1993 pickup, auto, 2wd, with the 3vze motor. It's one of the ones Winnebago put a camper on.
Upon further thought, I realized my original hypothesis had at least one error. I was assuming power was from the A/C circuit board/controls, through the A/C fuse, and out to the compressor. That seems to be incorrect. It looks like power is coming in through the A/C fuse, to the A/C Circuit board, then out to the A/C compressor through a different firewall hole location.
I'd like to fix the A/C the right way, but here's what I did. I wired a new switch, placed on my dash, that runs to the A/C compressor. I put a relay in next to the battery, although that may not have been necessary. Now I first turn on the original A/C button, I heard my engine change RPM's, and then I flip the aftermarket switch to activate the compressor. I realize this isn't the classiest way to do this, and will make my compressor run nonstop, possibly creating other issues, but I had a 3 hour trip coming up and wanted it to work. It did the job.
Any thoughts on ramifications of my work-around, or how to fix it correctly, are appreciated.
Thanks.
Upon further thought, I realized my original hypothesis had at least one error. I was assuming power was from the A/C circuit board/controls, through the A/C fuse, and out to the compressor. That seems to be incorrect. It looks like power is coming in through the A/C fuse, to the A/C Circuit board, then out to the A/C compressor through a different firewall hole location.
I'd like to fix the A/C the right way, but here's what I did. I wired a new switch, placed on my dash, that runs to the A/C compressor. I put a relay in next to the battery, although that may not have been necessary. Now I first turn on the original A/C button, I heard my engine change RPM's, and then I flip the aftermarket switch to activate the compressor. I realize this isn't the classiest way to do this, and will make my compressor run nonstop, possibly creating other issues, but I had a 3 hour trip coming up and wanted it to work. It did the job.
Any thoughts on ramifications of my work-around, or how to fix it correctly, are appreciated.
Thanks.
Thread
Thread Starter
Forum
Replies
Last Post
Avenged
95.5-2004 Tacomas & 96-2002 4Runners
4
Jul 9, 2015 07:55 AM









