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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Anyone know when the Circuit Opening Relay design changed?

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Old Feb 10, 2012 | 11:51 AM
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wilshire's Avatar
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Anyone know when the Circuit Opening Relay design changed?

I'm trying to do some troubleshooting on my truck that I think might be COR related.

It looks like there are two COR designs. On 4Crawler's site there's a diagram for a design that looks like it works by grounding the fuel air flow meter pin - basically making the COR think that the engine is running and the switch in the AFM is closed. I think it's the 1985 design.

http://www.4crawler.com/4x4/CheapTri...s/FuelPump.gif

The other design, from the 1993 manual that's online, looks like it works by simply bypassing the relay completely.

http://personal.utulsa.edu/~nathan-b...38circuito.pdf

It would help to know which I'm dealing with. I guess the relay design hasn't changed, but how the test jumpering works changed. The first design uses the relay, it just gives it an always on signal. The second bypasses it totally. This makes a difference in figuring out what's going on here. I have a 1990 truck. Anyone know when they made the change?

Last edited by wilshire; Feb 10, 2012 at 12:00 PM.
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Old Feb 10, 2012 | 12:20 PM
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The diagram shown in the 93 FSM is the same as the one shown in the 88 FSM(in that respect atleast). So around/before then.

Last edited by MudHippy; Feb 10, 2012 at 12:26 PM.
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Old Feb 10, 2012 | 12:24 PM
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Originally Posted by MudHippy
The diagram shown in the 93 FSM is the same as the one shown in the 88 FSM. So around/before then.
Thanks, that answers it for me. I should have the bypass style jumper arrangement then.
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Old Feb 10, 2012 | 12:25 PM
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I would assume it came about at the same time as the switch was made from the separate (driver's side) test jumper connector and the all-in-one diagnostics box.

Should be able to tell by inserting the jumper and turning the ignition on and off and listening for the CO relay clicking (or not) sound in the passenger side foot well. I know mine is a very distinctive sound.

Last edited by 4Crawler; Feb 10, 2012 at 12:41 PM.
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Old Feb 10, 2012 | 12:34 PM
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Thanks. Mine has the separate diagnostics box drivers side of the fuse box. I'll try listening for the COR click.
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