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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

cross pin shaft removal

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Old Oct 11, 2011 | 01:29 PM
  #1  
yoder519's Avatar
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From: virginia
cross pin shaft removal

im in the middle of installing a spartan locker in my IFS front diff. im trying to remove the cross pin shaft retaining pin and cant get it out. what do you guys use to remove this? a special type of punch? also, theres not much info i coudl come across on installing a IFS locker, can i remove the cross pin shaft and install the locker without removing the carrier?
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Old Oct 11, 2011 | 03:41 PM
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From: virginia
anybody have any ideas? id really like to get this locker put in my spare diff, so when i replace the ball joints and a broke CV joint i can throw it in, weld the rear friday and wheel it saturday!
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Old Oct 11, 2011 | 05:22 PM
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It's possible to remove the retaining pin. Just not intended to ever be done. You notice how they've so conveniently peened the hole shut for you.

So yeah, try some different sized punches to widen the hole. If that fails I'd drill the peened hole out big enough to push the retaining pin out.

Good luck!

PS, I think you can install a lunchbox locker without removing the carrier. Don't quote me on it though.

Last edited by MudHippy; Oct 11, 2011 at 06:07 PM.
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Old Oct 12, 2011 | 05:51 PM
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From: virginia
thanks buddy. picked up some long narrow craftsman punches today. im hopin i can get this thing in by saturday, but then again, it is hunting season up heeeeerrrrrrr
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