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Rear Bumper Build (Pic Heavy)

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Old Oct 10, 2009 | 12:59 PM
  #1  
drew303's Avatar
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From: Olympia, WA
Rear Bumper Build (Pic Heavy)

Fabbed this much of it up last night.

I have a 2" body lift so that made this easier to mount. I used 2x4 1/8th wall or in other words, .120 wall rec tube. $3.46/ft





























It's not finished, either tonight (probably tomorrow) I'll be adding 1 -3/4 tube along the side of the bed where I cut, thats why the bumper slightly extends out past the body on the ends.

I'll post some final pictures once its all done and painted =)


Last edited by drew303; May 4, 2011 at 03:01 PM.
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Old Oct 10, 2009 | 01:11 PM
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damn, that looks nice
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Old Oct 10, 2009 | 01:19 PM
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them sure are some ugly bolts holdin on that purdy bumper... any hitch receiver plans? Well done! Looking forward to the next batch of pics!
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Old Oct 10, 2009 | 01:32 PM
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Those are some sexy welds haha. The bumper looks great too!
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Old Oct 10, 2009 | 02:07 PM
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Wow, i wish i could weld that well lol.
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Old Oct 10, 2009 | 02:08 PM
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very nice!
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Old Oct 10, 2009 | 02:33 PM
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From: Olympia, WA
Wow thanks guys =) This is my FIRST fab job EVER ! heh .. well besides the SAS but that was a kit, this I just thought up and decided to do it.

The bumper is 1/8th wall, I happened to have some 3/16" flat scrap just enough to cut two squares for the scab plates... for the D-rings. You cant see it but I cut two holes in the middle of the plates (rosettes) along with welded all around. And IIRC those are 12 thousand lb D-rings. Heh, shouldnt have any issues with those!

The bolts are ugly. ha, I had two OEM ones (from the original bumper) then found two more laying around the shop. The Bumper will be welded to the frame sorta.

I dont have a picture but where the mouts slide into the frame rails.. on the outside of the truck, I'm going to run one bead where they meet up. This way I can cut the weld with a grinder to remove the bumper down the road (plans for a flat bed) at which time I'll shorten the bed.

There will also be tube along the side of the bed, which will be supported by a tube that will go inward and weld to the frame there.

Should have it all done w/ pics tomorrow. I'm taking the night off and gonna R E L A X

=)
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Old Oct 10, 2009 | 02:51 PM
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what did you use to cut the bed? sawzall?
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Old Oct 10, 2009 | 03:25 PM
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man, that is great work. simple, effective. great welds as well. did you say you're going to add side of the qtr panel extensions or something like that?
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Old Oct 10, 2009 | 07:27 PM
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sawzall? no

i used a 2" die grinder (air) and the 4.5" grinder, cut off wheels.

yea running 1.75 tube along the sides. Be on tomorrow, already got em bent. =)
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Old Oct 10, 2009 | 07:45 PM
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Nice! Simple, clean and functional.
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Old Oct 10, 2009 | 08:03 PM
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Rear disc brakes....cool. The bumper looks good so far. Nice job.
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Old Oct 10, 2009 | 08:21 PM
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Nice work!!
Looks tough and sturdy and clean.
Nice truck too!
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Old Oct 11, 2009 | 09:02 AM
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Looks good! You should run a bead from the mounting tube to the frame to keep it from moving around in addition to the bolts. Before I did that on my MC bumper it would move all over if I hit anything on it...
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Old Oct 11, 2009 | 11:10 AM
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Originally Posted by 89silverpu
Looks good! You should run a bead from the mounting tube to the frame to keep it from moving around in addition to the bolts. Before I did that on my MC bumper it would move all over if I hit anything on it...
Already on it =) .. IT's actually tacked there right now with a short bead. Also the side tubes will have one support which will be welded as well.

Originally Posted by drew303

I dont have a picture but where the mouts slide into the frame rails.. on the outside of the truck, I'm going to run one bead where they meet up. This way I can cut the weld with a grinder to remove the bumper down the road (plans for a flat bed) at which time I'll shorten the bed.



=)

Last edited by drew303; Oct 11, 2009 at 11:11 AM.
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Old Oct 11, 2009 | 11:14 AM
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Looks good. Surprised you didnt bob that thing up a bit first though
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Old Oct 11, 2009 | 11:24 AM
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Originally Posted by algranger
Looks good. Surprised you didnt bob that thing up a bit first though
Bobbing the bed just isn't my thang. lol This is enough bob action for me =) Besides the butt is so high now it'll be interesting to see what I hit, if anything at all. I didn't hit much before... or drag to often =P
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Old Oct 11, 2009 | 12:32 PM
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Nice work
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Old Oct 11, 2009 | 12:51 PM
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I like the license plate light, lol nice work btw
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Old Oct 11, 2009 | 03:08 PM
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Originally Posted by drew303
This is my FIRST fab job EVER
=)
You got skills then
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