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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Throttle body, IACV and a busted t-case (picture)

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Old Jun 24, 2009 | 11:37 AM
  #1  
Junkers88's Avatar
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From: Texas
Throttle body, IACV and a busted t-case (picture)

Took the day off to get some work done on the house and the rig. The house work went well, the rig is another matter.

I pulled the access panel in the cab off to replace the gasket (RTV) on the top of the t-case since it's been leaking and after cleaning it up I found this.


The t-case is cracked in four places. The one in the picture is the worst, the other three are hair-lines. Now the t-case shifts out fine, never jumps out of gear, doesn't grind or make any strange noises and so far I have no issues. Do ya'll think it will be ok while I source another one???

I also pulled the throttle body to clean it out and take a look at the idle air control valve (IACV). The TB was filthy and so is the plenum. I sprayed both with TB cleaner and got them scrubbed but am concerned about some of the build up running through the motor on initial start up. Should I be worried?

The IACV was packed full of carbon and I'm hoping that by cleaning it out I'll get rid of a recent freaky idle issue.

I'll let you all know and thanks for any help.
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Old Jun 24, 2009 | 11:39 AM
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From: Austin, Texas
Wow what a bummer on the Tcase..

my thoughts are as long as it has fluid you should be fine..


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Old Jun 24, 2009 | 02:56 PM
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Toyota early model tcases are cheaply made and have lots of casting marks that appear to be cracks, especially inside. I doubt that is a crack...or doesn't appear to be one from that picture.

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Old Jun 24, 2009 | 03:18 PM
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From: Burlington, VT
wabbit to the rescue!!
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Old Jun 24, 2009 | 03:36 PM
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From: Inverness,FL
x2^^ if it doesent leak fluid, and you have no prior issues with the T-case it sounds fine, but if you want peace of mind you can source a cheap one and keep it on hand, maybe even rebuild it and put some crawler gears in it
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Old Jun 24, 2009 | 04:29 PM
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From: Lake City, Fl
that's what I was thinking; dirty'ed up casting line
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Old Jun 24, 2009 | 04:57 PM
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eh. Wheel it.
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Old Jun 24, 2009 | 05:51 PM
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corax's Avatar
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From: PDX
yeah, I really don't see anything in that pic, the "crack" is too straight of a line to actually be a fracture . . . it wouldn't make sense that it would crack in that spot anyway, given the gear arrangement and how the case is stressed under load
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