Finally got to the heater core. She leaked for about a year. It wasn’t too fun getting it out. I’m looking for the foam to replace what was damaged over the years. Any suggestions?

 

 

This is the foam insulation I’m going to try for the core and flapper doors. Hopefully it works. If anyone has a better idea...I’m open to any suggestions. Thanks!

 

For the flapper doors I am using an old wet suit and making cutouts to cover the door surface.

as far as my hold up, is trying to find a way to clip the two flanges together. The aluminum is thicker and I can’t get a clip to fit or find a v-groved clamp small enough. Any ideas?

 

For the flapper doors I am using an old wet suit and making cutouts to cover the door surface.